Double-layer and single-layer glass reaction kettle

Double-layer and Single-layer Glass Reactor Vacuum Jacket Stirring Reactor

Product Introduction

The Double-layer and Single-layer Glass Reactor Vacuum Jacket Stirring Reactor can be customized for dispersion, mixing, emulsification, homogenization, and dissolution. It allows observation of the entire reaction processes such as stirring, homogenization, emulsification, dispersion, and mixing of materials through glass under vacuum or pressure conditions.

It can simultaneously measure parameters like material temperature, pressure, viscosity, and pH. It can also heat or cool materials.

Product Features

1) The homogenization and emulsification device of this machine can reach the bottom of the reactor, enabling internal circulation emulsification using the emulsification head. With the high-speed emulsification device paired with slow-speed scraping, raw materials form a strong circulating turbulent flow without dead angles. The product can be fully mixed, emulsified, and dispersed to form a uniform molecular structure. This emulsification system delivers better results than traditional methods.

2) The interlayer structure supports direct heating and cooling functions. During cooling, a spiral guide plate inside ensures more sufficient material cooling.

3) The rotary vane vacuum pump is used for raw material suction, saving manpower. Vacuum feeding is especially suitable for powder materials, preventing dust from flying during vacuum suction. The entire process is carried out under vacuum, avoiding bubble generation after high-speed stirring to meet hygienic and sterile requirements. It can also remove bubbles, making the product structure denser and more glossy while extending its shelf life. The water-sealed pump does not produce oil and gas, complying with GMP plant specifications.

4) The scraper can be disassembled and assembled without tools, simplifying cleaning and maintenance work.

5) The lid is equipped with a waterproof and dustproof floodlight and sight glass, making it convenient to observe production conditions.

6) This machine has safety protection devices, including a vacuum safety device, three-phase power safety device, interlayer pressure safety valve, emergency stop button, etc., ensuring operational safety.

7) This unit is manufactured in full compliance with GMP requirements and is currently a domestic production equipment for shampoo and bath products.

Application Scope

It is used in industries such as pharmaceuticals, cosmetics, lithium batteries, and adhesives, and is an ideal choice for laboratories and pilot tests.

Product Parameters

Model --- YK-1L YK-2L  YK-5L  YK-10L

Stirring Speed Range --- 50-500rpm

Vacuum Degree ---- 0.1-0mpa

Lifting Method --- Manual Balance Type/Electric Type

Standard Homogenization Emulsifier --- Y25/25G

Stirring Paddle Type --- Wall-scraping Type

Optional Stirring Paddles --- Anchor Type/Dissolution Type/Blade Type

Reactor --- Glass Reactor/Stainless Steel Reactor

Material Contacting Parts --- SUS304/SUS316L/PTFE

Equipment Dimensions (mm) --- 400*390*780mm

Working Principle: The high-shear dispersion emulsification homogenizer for glass generates comprehensive kinetic energy through high-speed and stable rotation of the rotor, forming high-frequency, strong circumferential tangential velocity, angular velocity, and other comprehensive kinetic energy effects. Under the action of the stator, strong and reciprocating hydraulic shear, friction, centrifugal extrusion, and fluid collision occur in the narrow gap between the stator and rotor. The material circulates in the container through the above processes to obtain the product. The high tangential velocity and high-frequency mechanical effects generated by the high-speed rotation of the rotor provide strong kinetic energy, causing the material to undergo strong mechanical and hydraulic shear, centrifugal extrusion, fluid layer friction, impact tearing, turbulence, and other comprehensive effects in the narrow gap between the stator and rotor, forming a suspension (solid/liquid), emulsion (liquid/liquid), and foam (gas/liquid). The laboratory emulsifier is an efficient, fast, and uniform device that enables one or more phases (liquid, solid, gas) to enter another immiscible continuous phase (usually liquid). Under normal circumstances, each phase is immiscible. When external energy is input, the two materials recombine into a homogeneous phase. The laboratory emulsifier disperses and emulsifies immiscible solid, liquid, and gas phases uniformly and finely in an instant under the action of corresponding mature processes and appropriate additives, and obtains stable high-quality products through high-frequency circulation.

Working heads of different specifications are configured to meet different experimental needs. Its distinctive features and functions make it an ideal equipment for scientific research, product development, quality control, and production processes in medical institutions, biological research, hygiene products, cosmetics, food processing, universities, and colleges.

Applicable Industry Scope:

Food: Aloe vera, pineapple, fruit tea, sesame, ice cream, mooncake fillings, cream, jam, juice, soybeans, soybean paste, red bean paste, peanut milk, protein milk, soy milk, dairy products, malted milk, flavorings, various beverages, etc.

Chemicals: Paints, pigments, dyes, coatings, lubricating oils, greases, diesel, petroleum catalysts, emulsified asphalt, adhesives, detergents, plastics, fiberglass, leather.

Daily Chemicals: Toothpaste, detergents, shampoo, shoe polish, cosmetics, bath gel, soap, ointment, etc.

Pharmaceuticals: Various syrups, nutrient solutions, ointment preparations, biological products, pollen, royal jelly, various ointments,

Construction: Various coatings, including interior and exterior wall coatings, anticorrosive and waterproof coatings, cold porcelain coatings, multicolor coatings, ceramic glazes, etc.

Papermaking: Pulp, adhesives, rosin emulsification, papermaking auxiliaries, resin emulsification, etc.

Pesticides: Fungicides, seed coating agents, herbicides, pesticide emulsifiable concentrates, chemical fertilizers, biochemical pesticides, biological pesticides, etc.

Others: Textile industry, coal flotation agents, rare earth, nanomaterial dispersion and depolymerization, reactive extraction, and other fields.