double-layer glass synthesis reactor

Double-Layer Glass Synthetic Reactor

Product Introduction

     The double-layer glass synthetic reactor can be customized for dispersion, mixing, emulsification, homogenization, and dissolution. It allows observing the entire reaction processes such as stirring, homogenization, emulsification, dispersion, and mixing of materials through the glass under vacuum or pressure conditions.

It can simultaneously measure the temperature, pressure, viscosity, pH, etc. of the materials. It can also heat or cool the materials.

Product Features

1) The homogenization and emulsification device of this machine can reach the bottom of the reactor, and internal circulation emulsification can be realized using the emulsification head. By combining the high-speed emulsification device with the slow-speed scraping function, the raw materials will form a strong circulating vortex without dead angles. The product can be fully mixed, emulsified, and dispersed to form a uniform molecular structure. This type of emulsification system has better emulsification effect than traditional ones.

2) The interlayer structure can directly perform heating and cooling functions. When cooling, there is a spiral guide plate inside to ensure more sufficient cooling of the materials.

3) The vane vacuum pump is used for material suction, saving manpower. Adopting vacuum suction, especially for powder materials, it avoids dust flying through vacuum suction. The entire process is carried out under vacuum conditions, preventing bubbles generated after high-speed stirring of materials, and meeting hygienic and aseptic requirements. It can also be used for degassing, making the product structure more compact and glossy, and achieving a longer shelf life. The water-sealed pump does not produce oil and gas, and is suitable for GMP plant specifications.

4) The scraper can be disassembled and assembled without tools, facilitating cleaning and maintenance work.

5) The lid is equipped with a waterproof and dustproof floodlight and a sight glass, making it convenient to observe the production status.

6) This machine is equipped with safety protection devices, such as a vacuum safety device, three-phase power safety device, interlayer pressure relief valve, emergency stop button, etc., to ensure operational safety.

7) This unit is manufactured in compliance with GMP requirements and is currently a domestic production equipment for shampoo and care products.

Application Scope

It is applied in industries such as pharmaceuticals, cosmetics, lithium batteries, and adhesives, and is an ideal choice for laboratories and pilot tests.

Product Parameters

Model---YK-1L YK-2L  YK-5L  YK-10L

Stirring Speed Range---50-500rpm

Vacuum Degree----0.1-0mpa

Lifting Method---Manual Balance Type/Electric Type

Standard Homogenizer---Y25/25G

Stirring Paddle Type---Wall-scraping Type

Optional Stirring Paddle---Anchor Type/Dissolution Type/Blade Type

Reactor---Glass Reactor/Stainless Steel Reactor

Material Contacting Part Material---SUS304/SUS316L/PTFE

Equipment Size (mm)---400*390*780mm

Working Principle: The high-shear dispersion emulsification homogenizer for glass forms comprehensive kinetic energy effects such as high-frequency, strong circumferential tangential speed, and angular speed through the high-speed and stable rotation of the rotor. Under the action of the stator, strong and reciprocating hydraulic shear, friction, centrifugal extrusion, and fluid collision are formed in the reasonable narrow gap between the stator and rotor. The materials circulate in the container through the above working process to obtain the product. The high tangential speed generated by the high-speed rotation of the rotor and the strong kinetic energy brought by high-frequency mechanical effects make the materials subjected to strong mechanical and hydraulic shear, centrifugal extrusion, fluid layer friction, impact tearing, turbulence, and other comprehensive effects in the narrow gap between the stator and rotor, forming a suspension (solid/liquid), emulsion (liquid/liquid), and foam (gas/liquid). The laboratory emulsifier is a device that efficiently, quickly, and uniformly disperses one or more phases (liquid, solid, gas) into another immiscible continuous phase (usually liquid). Under normal circumstances, each phase is immiscible. When external energy is input, the two materials are recombined into a homogeneous phase. The laboratory emulsifier enables the immiscible solid phase, liquid phase, and gas phase to be uniformly and finely dispersed and emulsified instantly under the combined action of corresponding mature processes and appropriate additives, and after high-frequency circulation, stable high-quality products are obtained.

Equipped with working heads of different specifications, it is designed to meet different experimental needs. Its distinctive features and functions make it an ideal equipment for scientific research, product development, quality control, and production process applications in medical institutions, biological research, hygiene products, cosmetics, food processing, colleges and universities, etc.

Applicable Industry Scope:

Food: Aloe vera, pineapple, fruit tea, sesame, ice cream, mooncake fillings, cream, jam, juice, soybeans, soybean paste, red bean paste, peanut milk, protein milk, soy milk, dairy products, malted milk, flavor, various beverages, etc.

Chemical: Paints, pigments, dyes, coatings, lubricating oils, greases, diesel, petroleum catalysts, emulsified asphalt, adhesives, detergents, plastics, FRP, leather.

Daily Use: Toothpaste, detergents, shampoo, shoe polish, cosmetics, bath gel, soap, balm, etc.

Pharmaceutical: Various syrups, nutrient solutions, ointment preparations, biological products, pollen, royal jelly, various ointments,

Construction: Various coatings, including interior and exterior wall coatings, anticorrosive and waterproof coatings, cold porcelain coatings, colorful coatings, ceramic glazes, etc.

Papermaking: Pulp, adhesives, rosin emulsification, papermaking additives, resin emulsification, etc.

Pesticide: Fungicides, seed coating agents, herbicides, pesticide emulsifiable concentrates, chemical fertilizers, biochemical pesticides, biological pesticides, etc.

Other: Textile industry, coal flotation agents, rare earth, nanomaterial dispersion and depolymerization, reaction extraction, etc.