Fully Automatic Emulsifying, Dispersing and Homogenizing Machine

Product Introduction

Fully Automatic Emulsifying, Dispersing and Homogenizing Machine is optional for customization, used for dispersion, mixing, emulsification, homogenization and dissolution. It can be used under vacuum or pressure conditions, and the entire reaction process of stirring, homogenization, emulsification, dispersion, mixing, etc. of materials can be observed through glass.

It can simultaneously measure the temperature, pressure, viscosity, PH, etc. of materials. It can also heat or cool materials.

Product Features

1) The homogenizing and emulsifying device of this machine can reach the bottom of the kettle, and can perform internal circulation emulsification using the emulsifying head. By using a high-speed emulsifying device combined with a slow-speed scraping function, the raw materials will form a strong circulating turbulent flow without dead angles, and the product can be fully mixed, emulsified, dispersed and homogenized to form a good uniform molecular structure. This type of emulsification system has better emulsification effect than traditional ones.

2) The interlayer structure can directly perform heating and cooling functions. When cooling, there is a spiral guide plate inside to make the material cooling more sufficient.

3) The vane-type vacuum pump is used for raw material suction, saving labor. It adopts vacuum suction, especially for powder materials, vacuum suction is used to avoid dust flying. The entire process is carried out under vacuum conditions to prevent bubbles from being generated after high-speed stirring of materials, meeting the requirements of hygiene and sterility. It can also be used to remove bubbles, making the product structure more compact and glossy, and achieving a longer shelf life. The water-sealed pump will not produce oil and gas, which is suitable for GMP plant specifications.

4) The scraper can be disassembled and assembled without tools, making cleaning and maintenance work convenient.

5) The lid device is equipped with a waterproof and dustproof floodlight and a sight glass, making it convenient to observe the production situation.

6) This machine is equipped with safety protection devices, such as vacuum safety device, three-phase power safety device, interlayer pressure safety valve, emergency stop button, etc., to ensure operational safety.

7) This unit is all manufactured in accordance with GMP requirements, and is currently a domestic production equipment for shampoo and other products.

Application Scope

It is applied in industries such as pharmaceuticals, cosmetics, lithium batteries, adhesives, etc., and is an ideal choice for laboratories and pilot tests.

Product Parameters

Model---YK-1L YK-2L  YK-5L  YK-10L

Stirring speed range---50-500rpm

Vacuum degree----0.1-0mpa

Lifting method---Manual balance type/Electric type

Standard homogenizing emulsifier---Y25/25G

Stirring paddle type---Wall-scraping type

Optional stirring paddle---Anchor type/Dissolution type/Blade type

Reaction kettle---Glass reaction kettle/Stainless steel reaction kettle

Material-contacting material---SUS304/SUS316L/PTFE

Equipment size (mm)---400*390*780

Working Principle: The high-shear dispersing and homogenizing machine with glass works by forming comprehensive kinetic energy effects such as high-frequency, strong circumferential tangential speed, angular speed, etc. through the high-speed and stable rotation of the rotor; under the action of the stator, strong and reciprocating hydraulic shear, friction, centrifugal extrusion, fluid collision and other comprehensive effects are formed in the reasonable narrow gap between the stator and rotor, and the material circulates in the container through the above working process to obtain the product. Due to the high tangential speed generated by the high-speed rotation of the rotor and the strong kinetic energy brought by high-frequency mechanical effects, the material is subjected to strong mechanical and hydraulic shear, centrifugal extrusion, fluid layer friction, impact tearing and turbulence and other comprehensive effects in the narrow gap between the stator and rotor, forming a suspension (solid/liquid), emulsion (liquid/liquid) and foam (gas/liquid). The laboratory emulsifier is a device that efficiently, quickly and uniformly introduces one or more phases (liquid, solid, gas) into another immiscible continuous phase (usually liquid). Under normal circumstances, each phase is immiscible. When external energy is input, the two materials are recombined into a uniform phase. The laboratory emulsifier can make the immiscible solid phase, liquid phase and gas phase uniformly and finely dispersed and emulsified instantly under the combined action of corresponding mature processes and appropriate additives, and after high-frequency circulation, stable high-quality products are obtained.

The configuration of working heads with different specifications is designed to meet different experimental needs. Its distinctive characteristics and functions make it an ideal equipment for scientific research, product development, quality control and production process application in medical units, biological research, hygiene products, cosmetics, food processing, universities and colleges, etc.

Applicable Industry Scope:

Food: Aloe vera, pineapple, fruit tea, sesame, ice cream, mooncake filling, cream, jam, juice, soybeans, soybean paste, red bean paste, peanut milk, protein milk, soy milk, dairy products, malted milk, essence, various beverages, etc.

Chemicals: Paints, pigments, dyes, coatings, lubricating oils, greases, diesel oil, petroleum catalysts, emulsified asphalt, adhesives, detergents, plastics, FRP, leather.

Daily chemicals: Toothpaste, detergents, shampoo, shoe polish, cosmetics, bath gel, soap, balm, etc.

Pharmaceuticals: Various syrups, nutrient solutions, ointment preparations, biological products, pollen, royal jelly, various ointments,

Construction: Various coatings. Including interior and exterior wall coatings, anticorrosive and waterproof coatings, cold porcelain coatings, multicolor coatings, ceramic glazes, etc.

Papermaking: Pulp, adhesives, rosin emulsification, papermaking additives, resin emulsification, etc.

Pesticides: Fungicides, seed coating agents, herbicides, pesticide emulsifiable concentrates, chemical fertilizers, biochemical pesticides, biological pesticides, etc.

Others: Textile industry, coal flotation agents, rare earth, nanomaterial dispersion and depolymerization, reaction extraction and other fields.