Laboratory-scale small vacuum dispersion emulsification reactor

Laboratory Small Vacuum Dispersion Emulsification Reactor

Product Introduction:

Laboratory Small Vacuum Dispersion Emulsification Reactor can be customized for dispersion, mixing, emulsification, homogenization, and dissolution. It allows observation of the stirring, homogenization, emulsification, dispersion, mixing and other reaction processes of materials through glass under vacuum or pressure conditions.

It can simultaneously measure the temperature, pressure, viscosity, pH, etc. of materials. It can also heat or cool materials.

Product Features

1) The homogenization and emulsification device of this machine can reach the bottom of the reactor, and internal circulation emulsification can be achieved using the emulsification head. With the combination of a high-speed emulsification device and a slow-speed scraping edge, the raw materials will form a strong circulating vortex, with no dead corners. The product can be fully mixed, emulsified, and dispersed, forming a good uniform molecular structure. This type of emulsification system has better emulsification effect than traditional ones.

2) The interlayer structure can directly perform heating and cooling functions. When cooling, there is a spiral guide plate inside to make the material cooling more sufficient.

3) The vane-type vacuum pump is used for material suction, saving manpower. Vacuum feeding is adopted, especially for powder materials, which avoids dust flying through vacuum suction. The entire process is carried out under vacuum conditions, preventing bubbles from being generated after high-speed stirring of materials, meeting the hygienic and aseptic requirements. It can also be used for degassing, making the product structure more compact and glossy, and achieving a longer shelf life. The water-sealed pump does not produce oil and gas, and is suitable for GMP plant specifications.

4) The scraper can be disassembled and assembled without tools, making cleaning and maintenance work convenient.

5) The lid device is equipped with a waterproof and dustproof floodlight and a sight glass, making it convenient to observe the production status.

6) This machine is equipped with safety protection devices, such as a vacuum safety device, three-phase power safety device, interlayer pressure safety valve, emergency stop button, etc., to ensure operational safety.

7) This unit is all manufactured in accordance with GMP requirements, and is currently a domestic production equipment for shampoo and care products.

Application Scope

It is applied in industries such as pharmaceuticals, cosmetics, lithium batteries, and adhesives, and is an ideal choice for laboratories and pilot tests.

Product Parameters

Model---YK-1L YK-2L  YK-5L  YK-10L

Stirring speed range---50-500rpm

Vacuum degree----0.1-0mpa

Lifting method---Manual balance type/Electric type

Standard homogenization emulsifier---Y25/25G

Stirring paddle type---Wall-scraping type

Optional stirring paddle---Anchor type/Dissolution type/Blade type

Reactor---Glass reactor/Stainless steel reactor

Material contact part material---SUS304/SUS316L/PTFE

Equipment size (mm)---400*390*780

Working Principle: The high-shear dispersion emulsification homogenizer for glass forms comprehensive kinetic energy effects such as high-frequency, strong circumferential tangential speed, and angular speed through the high-speed and stable rotation of the rotor; under the action of the stator, strong and reciprocating hydraulic shear, friction, centrifugal extrusion, and liquid flow collision are formed in the reasonable narrow gap between the stator and rotor, and the material circulates through the above working process in the container to obtain the product. The high tangential speed generated by the high-speed rotation of the rotor and the strong kinetic energy brought by high-frequency mechanical effects make the material subjected to strong mechanical and hydraulic shear, centrifugal extrusion, liquid layer friction, impact tearing, and turbulence in the narrow gap between the stator and rotor, forming a suspension (solid/liquid), emulsion (liquid/liquid), and foam (gas/liquid). The laboratory emulsifier is a device that efficiently, quickly, and uniformly introduces one or more phases (liquid, solid, gas) into another immiscible continuous phase (usually liquid). Under normal circumstances, each phase is immiscible. When external energy is input, the two materials are recombined into a uniform phase. The laboratory emulsifier enables the immiscible solid phase, liquid phase, and gas phase to be uniformly and finely dispersed and emulsified instantly under the combined action of corresponding mature processes and appropriate additives, and after high-frequency circulation, stable high-quality products are obtained.

Working heads with different specifications are configured, designed to meet different experimental needs. Its distinctive characteristics and functions make it an ideal equipment for scientific research, product development, quality control, and production process applications in medical institutions, biological research, sanitary products, cosmetics, food processing, universities and colleges, etc.

Applicable Industry Scope:

Food: Aloe vera, pineapple, fruit tea, sesame, ice cream, mooncake filling, cream, jam, juice, soybeans, soybean paste, red bean paste, peanut milk, protein milk, soy milk, dairy products, malted milk, essence, various beverages, etc.

Chemical: Paints, pigments, dyes, coatings, lubricating oils, greases, diesel oil, petroleum catalysts, emulsified asphalt, adhesives, detergents, plastics, FRP, leather.

Daily use: Toothpaste, detergents, shampoo, shoe polish, cosmetics, shower gel, soap, balm, etc.

Pharmaceutical: Various syrups, nutrient solutions, ointment preparations, biological products, pollen, royal jelly, various ointments,

Construction: Various coatings. Including interior and exterior wall coatings, anticorrosive and waterproof coatings, cold porcelain coatings, multicolor coatings, ceramic glazes, etc.

Papermaking: Pulp, adhesives, rosin emulsification, papermaking additives, resin emulsification, etc.

Pesticide: Fungicides, seed coating agents, herbicides, pesticide emulsifiable concentrates, chemical fertilizers, biochemical pesticides, biological pesticides, etc.

Other: Textile industry, coal flotation agents, rare earth, nanomaterial dispersion and depolymerization, reaction extraction and other fields.