Intelligent welding workstation, offline programming digital twin, orbital welding robot, steel structure shipbuilding

Welding of workpieces with multiple varieties and specifications is becoming increasingly complex, posing new challenges for traditional robotic welding:

Difficulty in workpiece adaptation: With a wide variety of product specifications and types, the working range of traditional robots is limited, making it impossible to process large components comprehensively;

Low production efficiency: Frequent production changeovers and debugging take a long time, the production capacity ramps up slowly, and the welding rejection rate remains high;

Weak quality control: There is no record of the welding process, no traceability of data, and the welding quality of workpieces in different batches varies;

Large labor gap: Skilled welders are in short supply, and traditional equipment highly relies on on-site manual teaching, resulting in extremely low production changeover efficiency;

Poor working environment: Welding jobs involve high labor intensity, various hazards such as smoke, dust, and arc light, and prominent work safety issues.

In response to the above industry pain points, AORUI is launching the A-W7 series intelligent welding workstation, deeply cultivating actual production conditions in multiple scenarios, and providing enterprises with a full-process one-stop intelligent welding solution!

Seven core advantages to unlock a new experience of flexible and efficient welding

nWide range of operations, flexible adaptation

With a closed rail design and ultra-long stroke, it has a wide working range, supporting efficient welding of various steel structure working conditions such as crane beams, stiffening plates, corbels, bridge permanent partitions, ship sub-assemblies, and floating decks.

nFast installation, quick production start-up

The workstation adopts a modular design, supports multi-station processing, and is compatible with the production of multi-specification boxes. Compared with traditional models, the installation period is greatly shortened, and the project can be quickly implemented and put into production to seize market production opportunities.

nAIvisual recognition, traceable welding

Equipped with a 3D vision system and AI seam-finding algorithm, it can automatically identify the position and angle of welds, establish a reliable benchmark for subsequent welding, and reduce the man-hours of pre-manual debugging and on-site teaching.

nMassive process library, automatic matching

Built-in a massive number of mature welding process parameters, covering the welding needs of all working conditions: a rich process library including flat welding, fillet flat welding, vertical-up welding, corner welding, vertical-up fillet welding, ship-shaped welding, multi-layer multi-pass welding, etc., ensuring high consistency of workpiece welding quality.

nOffline programming, reduce labor costs

Supports 3D model import and offline programming. The system directly plans and generates processing paths according to requirements, automatically extracts welds, and matches all processes with one click. It can dynamically correct in real time through arc tracking, ensuring welding consistency while making personnel allocation more flexible.

nMulti-channel modeling, model-free processing

Supports multiple drawing acquisition methods such as 3D model import, reverse modeling, and 2D to 3D conversion, and supports cloud drawing import from MES system. Workpieces can be placed arbitrarily, and the camera performs rough positioning to quickly obtain the workpiece position information.

nDigital twin + 3D model, more accurate data analysis

Using digital twin technology, a twin welding workstation is built in the computer. Through 3D model data analysis, welds are automatically extracted, and the digital twin is synchronized with the real scene in real time, allowing you to know the processing status at any time. Welding data is completely retained and traceable, ensuring more reliable quality control.

The AORUI A-W7 intelligent welding workstation integrates multiple core intelligent technologies such as 3D vision, AI algorithm, offline programming, and digital twin, solving the problems of production efficiency, labor, quality, and adaptability in steel structure welding in one stop, empowering manufacturing enterprises to digitally upgrade their welding processes, and truly realizing flexible intelligent manufacturing and high-quality stable mass production!