Intelligent welding robot workstation, offline programming for flat welding and vertical welding, 10-meter long track, specially used for steel structures, ships and bridges

Nowadays, welding workpieces of various varieties and specifications are becoming increasingly complex, and traditional robotic welding is facing new challenges:

Difficulty in workpiece adaptation: There are a wide variety of product specifications and categories, and traditional robots have limited operating ranges, making it impossible to fully process large components;

Low production efficiency: Frequent product changeovers and machine adjustments take a long time, resulting in slow production capacity ramp-up and a persistently high welding rework rate;

Poor quality control: There is no record of the welding process and no data traceability, resulting in uneven welding quality among different batches of workpieces;

Large labor gap: There is a shortage of senior welders, and traditional equipment highly relies on on-site manual teaching, resulting in extremely low production efficiency during model changeovers;

Poor working environment: Welding posts have high labor intensity, with many hazards from smoke, dust and arc light, leading to prominent safety production issues.

In response to the above industry pain points, Arui has officially launched the A-W7 series intelligent welding workstation, which is deeply tailored for actual production conditions in multiple scenarios, providing enterprises with a full-process, one-stop intelligent welding solution!

Seven core advantages to unlock a new experience of flexible and efficient welding

nWide-range operation, flexible adaptation

With a closed ground rail design and ultra-long stroke, it has a wide operating range, and supports efficient welding of various steel structure working conditions such as traveling crane beams, stiffened plates, corbels, bridge constant partitions, prefabricated ship blocks, floating decks and more.

nEfficient and quick setup, rapid production launch

The workstation adopts a modular design, supports multi-station processing and is compatible with the production of multi-specification boxes. Compared with traditional models, the installation period is greatly shortened, the project can be put into production quickly, and enterprises can seize the market production opportunities.

nAIvisual recognition, making welding traceable

Equipped with a 3D vision system and AI seam-finding algorithm, it can automatically identify the position and angle of welds, establish a reliable benchmark for subsequent welding, and reduce the man-hours required for early manual debugging and on-site trial teaching.

nMassive process library, automatic matching

Built with a large number of mature welding process parameters, it covers the welding needs of all working conditions: a rich process library including flat welding, flat fillet welding, upward vertical welding, corner welding, upward vertical corner wrapping, fillet welding in the flat position, multi-layer and multi-pass welding and more, ensuring highly consistent welding quality of workpieces.

nOffline programming, reducing labor costs

It supports 3D model import and offline programming. The system directly plans and generates processing paths according to requirements, automatically extracts welds and matches all processes with one click. It can perform real-time arc tracking for dynamic correction, ensuring welding consistency while making personnel allocation more flexible.

nMulti-channel modeling, processing without pre-made models

It supports multiple ways to obtain drawings, including 3D model import, reverse modeling, 2D to 3D conversion, and supports docking with MES system for cloud-based drawing import. Workpieces can be placed randomly, and the camera can perform rough positioning to quickly obtain workpiece position information.

nDigital twin + 3D model, more accurate data analysis

Using digital twin technology, a twin welding workstation is built in the computer. 3D model data is analyzed, welds are automatically extracted, and the digital twin is synchronized with the real-time scene. Enterprises can know the processing status at any time, and all welding data is fully stored and traceable, providing better guarantee for quality control.

The Arui A-W7 intelligent welding workstation integrates multiple core intelligent technologies including 3D vision, AI algorithms, offline programming and digital twins, one-stop solving the problems of steel structure welding production efficiency, labor, quality and adaptability, empowering manufacturing enterprises to digitally upgrade their welding processes, and truly realizing flexible intelligent manufacturing and high-quality, stable mass production!