Beer Dealcoholization Membrane Separation Equipment

Expert in Beer Dealcoholization Membrane Separation Equipment, Redefining the Pure Flavor of Non-Alcoholic Beer

Driven by both health consumption and quality living, non-alcoholic/low-alcohol beer has become a growth engine in the global beverage market due to its "zero risk of intoxication while retaining beer flavor." However, traditional dealcoholization processes face challenges such as loss of flavor compounds, high energy consumption, and imbalanced taste, which severely restrict companies from capturing the high-end market. Xīhé Fluid Technology, with its independently developed beer dealcoholization membrane separation equipment as the core, provides brewing companies with innovative solutions featuring low-temperature dealcoholization, flavor preservation, and high energy efficiency. This helps clients break through technical barriers and initiate a quality revolution in non-alcoholic beer!

I. Industry Pain Points: Why Do Traditional Dealcoholization Processes Face Market Challenges?
The production of non-alcoholic beer (ABV ≤ 0.5%) requires reducing alcohol content while preserving malt aroma and hop flavor. However, traditional technologies suffer from three major drawbacks:
- High temperature destroys flavor: Vacuum distillation or heating evaporation leads to a loss of ≥30% of ester and terpene aroma components, resulting in a noticeably "watery" taste;
- Low efficiency: Reverse osmosis methods achieve less than 80% dealcoholization, with severe membrane fouling and rapid flux decline;
- High costs: Multi-stage processing consumes high energy, with costs exceeding ¥500 per ton of beer, limiting end-product pricing.

Xīhé Fluid's selective membrane separation technology, through molecular sieving coupled with pervaporation, redefines the production standards for non-alcoholic beer with three major advantages: "precise dealcoholization, low-temperature flavor locking, and energy savings!"

II. Advantages of Xīhé Fluid Membrane Technology: How to Achieve Precise Separation of Flavor and Alcohol?
1. Low-Temperature Dealcoholization, Perfectly Preserving the Soul of Beer
- Composite membrane process: Nanofiltration retains macromolecular flavor compounds (malt polysaccharides, proteins) → Pervaporation selectively removes ethanol, achieving ≥99.5% alcohol removal and precise control of ABV to 0.05%;
- Flavor retention rate ≥98%: Operates gently below 40°C, preserving hop aromas (linalool, geraniol) and malt sweetness without loss, improving sensory scores by 40%;
- Anti-fouling design: Ceramic-organic composite membranes resist alcohol (up to 20% ABV), acids, and alkalis, improving flux stability by 50%.

2. Dual Optimization of Energy Consumption and Costs, Enabling Large-Scale Production
- Energy consumption reduced by 70%: No high-temperature evaporation required, with energy consumption ≤15 kW·h per ton of beer;
- Beer loss rate ≤2%: Targeted dealcoholization technology reduces raw beer waste, saving 30% on raw material costs compared to traditional processes;
- Zero wastewater discharge: Ethanol recovery purity ≥95%, reusable in blended beverages or fuel production.

III. Application Scenarios: How Xīhé Fluid Equipment Reshapes the Non-Alcoholic Beer Market
1. Industrial-Scale Non-Alcoholic Beer Production
- Pain point: Traditional processes fail to fully remove alcohol, leading to customer complaints due to residual alcohol;
- Solution: Two-stage membrane system achieves ABV ≤ 0.05%, meeting EU non-alcoholic certification (ABV < 0.5%), with annual production capacity exceeding 100,000 tons.
2. Craft Non-Alcoholic Beer Development
- Pain point: Complex-flavored beers like IPAs and stouts become thin-tasting after dealcoholization;
- Solution: Customized membrane pore sizes preserve hop resins and roasted malt flavors, creating "zero alcohol, full flavor" craft products.
3. Value-Added Utilization of Beer By-Products
- Pain point: Ethanol is directly discharged during dealcoholization, wasting resources;
- Solution: High-purity ethanol recovery (≥95%), used in fruit beer blending or biofuel production, increasing added value by 200%.

IV. Xīhé Fluid vs. Traditional Processes: Data Demonstrates the Technological Gap
| Comparison Item | Xīhé Membrane Process | Vacuum Distillation Process |
|-----------------------|----------------------------|-----------------------------|
| Dealcoholization Rate | ≥99.5% | 85-90% |
| Flavor Retention Rate | ≥98% | ≤70% |
| Cost per Ton of Beer | ¥180 | ¥500 |
| Production Cycle | 4 hours | 8 hours |

V. Customer Testimonials: The Choice of Global Breweries
- A century-old European beer group: Using Xīhé's membrane system, their non-alcoholic Pilsner achieved a flavor score of 92 (compared to 78 with traditional processes), capturing the top market share in Europe;
- A North American craft brand: Customized equipment preserved IPA hop aroma, with non-alcoholic craft beer achieving a 300% premium and annual sales exceeding $100 million;
- A leading Asian brewery: Membrane technology increased annual ethanol recovery value by ¥8 million, earning "Green Factory" certification.

VI. Xīhé Fluid's Core Competitiveness: Driven by Technology and Service
1. Customized Development: Adjusts membrane parameters based on beer type (lager, ale), suitable for dealcoholization of raw beer with 3-8% ABV;
2. Modular Equipment: Processing capacity ranges from 1-50 tons/hour, meeting needs from trial production to large-scale mass production;
3. Full-Lifecycle Service: 24/7 response, free process package design, lifetime maintenance, with equipment uptime ≥99%.

VII. Choose Xīhé Fluid, Define the New Future of Non-Alcoholic Beer!
Xīhé Fluid Technology, with the mission of "making every beer purer," is committed to providing global clients with high-precision, low-cost beer dealcoholization membrane separation equipment. Whether you are a traditional beer giant or an innovative craft brand, we can help you capture the high ground in the healthy beverage market with cutting-edge technology and localized service!

The Leader in Beer Dealcoholization Membrane Technology, Brewing Zero-Alcohol Extreme Flavor with Science!

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