Jujube Seed Extract Membrane Filtration Equipment

Jujube Seed Extraction Revolution: How Membrane Separation Equipment Solves the Purification Challenges of Saponins and Flavonoids?

——Efficient Purification Solutions Tailored for Traditional Chinese Medicine Decoction Pieces/Health Foods/Sleep Aid Product Manufacturers

I. The Urgent Need for Upgrading the Jujube Seed Extraction Industry
With the sleep aid health product market growing at an annual rate of over 20% (data source: Zhiyan Consulting), the demand for jujube seeds as a core raw material has surged. However, traditional production processes face three major bottlenecks:
(1) Severe loss of components: High-temperature decoction damages heat-sensitive components such as saponins and flavonoids, with an extraction rate of less than 60%.
(2) Excessive residual impurities: Pectin and tannins cause product turbidity and sedimentation, while pesticide residues and heavy metals are difficult to remove completely.
(3) High production costs: Multi-stage concentration energy consumption accounts for 35% of costs, and wastewater COD values exceed 10,000 mg/L, making treatment difficult.

Industry warning: In 2023, the National Medical Products Administration reported 12 batches of jujube seed products were removed from shelves due to failure to meet purity standards. Traditional processes can no longer meet the requirements of the new pharmacopoeia!

II. Membrane Separation Technology: The Ultimate Solution for High-Value Extraction of Jujube Seeds
▶ Technical Principle
Using a three-stage combination of ultrafiltration (UF), nanofiltration (NF), and ceramic membrane technology at room temperature to achieve:
- Targeted retention: Precise separation of spinosin and jujube seed saponins A/B with molecular weights of 500-5000D.
- Graded purification: Removal of macromolecular colloids and small-molecule pesticide residues, achieving purity of over 98.5%.
- Low-temperature concentration: Replacing multi-effect evaporators, saving 60% energy and avoiding thermal decomposition of components.

▶ Comparison with Traditional Processes
| Indicator | Traditional Alcohol Precipitation Process | Membrane Separation Technology |
| Active Ingredient Retention Rate | 58%-72% | ≥95% |
| Product Light Transmittance | 82%-88% | ≥96% (0.45μm filtration) |
| Production Cycle | 18-24 hours | 6-8 hours |
| Wastewater Treatment Cost | 120-150 RMB/ton | 30-50 RMB/ton |
| Comprehensive Energy Consumption | 100% | 40% |

III. Five Core Technological Breakthroughs in Jujube Seed Membrane Separation Equipment
1. Anti-fouling Ceramic Membrane Pretreatment System
- Uses 0.1μm pore size gradient ceramic membranes, resistant to strong acid and alkali environments of pH 2-12.
- Solves the problem of membrane clogging caused by high viscosity (>5000 cp) of the extract.
- Increases flux by 3 times and extends cleaning cycles to 200 hours.

2. Molecular Weight Precision Cutting Ultrafiltration System
- Customized 10kDa-50kDa spiral ultrafiltration membrane packages.
- Spinosin retention rate >98%, pectin removal rate 99.2%.
- Online turbidity monitoring and automatic backwashing ensure continuous production.

3. Targeted Concentration Nanofiltration Unit
- 200Da nanofiltration membrane achieves 10-fold concentration of saponin components.
- Simultaneously removes ethanol residues, pigments, and small-molecule impurities.
- Membrane element lifespan exceeds 3 years, reducing replacement costs by 40%.

4. Intelligent Control System
- Integrated PLC+SCADA dual-control system, enabling one-click switching between extraction/concentration/cleaning modes.
- Real-time monitoring of 20 parameters including transmembrane pressure difference, conductivity, and temperature.
- Automatic alarm for abnormal conditions, failure rate <0.5%.

5. Green Recycling Design
- Membrane concentrate water is reused for pre-treatment of medicinal materials, saving 70% water.
- Heat recovery device reduces steam consumption by 45%.
- Complies with GMP and FDA 21 CFR Part 11 certification standards.

IV. Typical Customer Cases: Membrane Technology Creates Real Benefits
Case 1: Production of Jujube Seed Calming Tablets by a Listed Pharmaceutical Company
- Pain point: Alcohol precipitation process caused a 38% loss of saponin A, with product content fluctuating ±5%.
- Solution: Three-stage combination of ceramic membrane impurity removal → 50kDa ultrafiltration → 200Da nanofiltration.
- Results:
✓ Spinosin content increased from 2.1 mg/g to 3.8 mg/g.
✓ Annual savings of 2.7 million RMB in ethanol procurement costs.
✓ Access to international markets through NSF-GMP certification.

Case 2: Plant-Based Sleep Aid Beverage Manufacturer
- Pain point: Extract sedimentation and layering, with flocculation occurring in the final product within 6 months.
- Solution: 0.1μm ceramic membrane sterilization → 30kDa ultrafiltration clarification.
- Results:
✓ Light transmittance increased from 85% to 97.2%, extending shelf life to 18 months.
✓ Reduced use of diatomite consumables, saving 800,000 RMB annually.
✓ Product premium reached 45%, with repurchase rate increasing by 32%.

V. Why Choose Our Equipment?