Integrated Membrane Filtration and Concentration Solution for Eucommia Ulmoides Extract: Process Upgrade from Crude Extract to High-Purity Finished Product
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Membrane Filtration + Membrane Concentration, Purification, and Concentration Process Equipment in Eucommia Ulmoides Extraction Production, Opening a New Chapter in Efficient Extraction
Eucommia ulmoides, a traditional precious Chinese medicinal herb, is rich in active ingredients such as chlorogenic acid, eucommia gum, and eucommia polysaccharides, with broad application prospects in pharmaceuticals, health products, cosmetics, and other fields. However, traditional extraction processes for eucommia, such as solvent extraction and thermal concentration, commonly suffer from low extraction efficiency, high energy consumption, severe damage to active ingredients, and high impurity residues, making it difficult to meet market demands for high-quality eucommia extracts. Xeehe Fluid Technology, with deep expertise in membrane separation technology, introduces the Membrane Filtration + Membrane Concentration, Purification, and Concentration Process Equipment for Eucommia Ulmoides Extraction Production. Centered on microfiltration, ultrafiltration, nanofiltration, and reverse osmosis technologies, it brings revolutionary breakthroughs to eucommia extraction production.
I. Dual-Membrane Synergistic Process for Precise Extraction of Eucommia Essence
Xeehe's eucommia extraction equipment adopts the "Membrane Filtration + Membrane Concentration" dual-membrane synergistic technology, achieving efficient full-process treatment from the refinement of eucommia extract to the concentration of active ingredients:
- Membrane Filtration System: Utilizing microfiltration (MF) and ultrafiltration (UF) technologies, microfiltration membranes (0.1 - 10μm pore size) quickly intercept plant fibers, suspended solids, and microorganisms in the extract; ultrafiltration membranes (molecular weight cutoff 10 - 100kDa) selectively separate macromolecular proteins, pectin, and other impurities while completely retaining active ingredients such as chlorogenic acid and eucommia polysaccharides, effectively improving solution purity and laying the foundation for subsequent concentration.
- Membrane Concentration System: Through nanofiltration (NF) and reverse osmosis (RO) technologies, nanofiltration membranes (molecular weight cutoff 100 - 500Da) further remove small-molecule impurities, pigments, and inorganic salts; reverse osmosis membranes (molecular weight cutoff <100Da) achieve efficient concentration at room temperature and low pressure, increasing the concentration of eucommia extract by 3 - 5 times, with a retention rate of key active ingredients exceeding 95%, avoiding the degradation and structural damage caused by traditional high-temperature concentration.
II. Five Core Advantages, Reshaping Production Standards
1. High Quality and High Activity, Enhancing Market Competitiveness
The equipment's precise filtration and low-temperature concentration technologies effectively avoid the damage to eucommia's active ingredients caused by high temperatures and acid-base environments in traditional processes. Product purity can reach over 98%, with the content of key ingredients such as chlorogenic acid and eucommia polysaccharides increasing by 30%. Eucommia extracts processed by this equipment exhibit higher biological activity and more significant efficacy, meeting the stringent requirements of high-end pharmaceuticals, health products, and other fields, helping enterprises create high-value-added products.
2. High Efficiency and Energy Savings, Reducing Production Costs
Compared to traditional extraction processes, membrane technology reduces energy consumption by 60%. Taking a project with an annual output of 300 tons of eucommia extract as an example, it saves over 1.2 million yuan in electricity costs annually. The equipment's processing efficiency increases by 4 times, with cross-flow filtration and intelligent backwashing systems reducing membrane fouling and extending membrane element service life to 3 - 5 years, lowering comprehensive operation and maintenance costs by 50%.
3. Green and Environmentally Friendly, Practicing Sustainable Development
The operation process requires no large amounts of organic solvents or chemical reagents, with a filtrate recovery rate exceeding 97% and wastewater generation reduced by 80%, significantly easing environmental treatment pressures. This helps enterprises easily pass environmental audits and achieve green, low-carbon production.
4. Intelligent Customization, Adapting to Diverse Needs
Supports full-capacity customization from 300L/h to 15m³/h. The modular design allows flexible combination of microfiltration, ultrafiltration, nanofiltration, and reverse osmosis units, adapting to the extraction needs of different raw materials and production processes for eucommia. The PLC automated control system enables real-time parameter monitoring and remote operation, with one-click switching of production modes, enhancing production stability and flexibility.
5. Full-Chain Services, Ensuring Worry-Free Production
Xeehe provides full-process services, from raw material analysis, small-scale process validation, and customized equipment production to installation and debugging, personnel training, and after-sales operation and maintenance. With successful experience serving 50+ plant extraction enterprises, it ensures rapid project implementation and stable operation.
III. Diverse Application Scenarios, Empowering Industry Upgrades
The equipment is widely applicable to pharmaceutical active ingredient production, health product functional ingredient extraction, cosmetic raw material preparation, and other scenarios. Whether improving the quality of traditional eucommia products or supporting the R&D and industrialization of new eucommia products, it can precisely adapt. The equipment seamlessly integrates with downstream processes such as drying and formulation, helping enterprises build intelligent and standardized production systems.
Amid the booming development of the health industry, eucommia extraction production urgently requires technological innovation. Xeehe Fluid Technology's Membrane Filtration + Membrane Concentration, Purification, and Concentration Process Equipment for Eucommia Ulmoides Extraction Production empowers industry upgrades with technological strength and has become the trusted choice of many enterprises. Contact us now to receive free process consultation and customized solutions, and join us in opening a new journey of efficient, high-quality eucommia extraction production!
| Industry Category | Machinery |
|---|---|
| Product Category | |
| Brand: | 浠和流体 |
| Spec: | XH-TC30/UF80/NF80 |
| Stock: | |
| Origin: | China / Henan / Xinxiangshi |