How much does silicone sealant production equipment cost? Structural adhesive mixer.

Supplier: Foshan Yuanshenghong Intelligent Equipment Co., Ltd.

How much does silicone sealant production equipment cost? Structural adhesive mixer

Basic Introduction:

Yuanshenghong silicone sealant equipment includes: 5L experimental machine, laboratory testing instruments, high-speed disperser (for base material and adhesive production), three-roll mill/twin-screw mixer (for high-grade adhesive grinding), hydraulic discharging machine (hydraulic discharging), vacuum system, cooling system, packaging machine (semi-automatic hard tube packaging machine, fully automatic hard tube packaging machine, fully automatic soft packaging machine), etc.

Performance Features:

The main machine of Yuanshenghong silicone sealant equipment is the high-speed disperser. The high-speed disperser is an efficient mixing equipment that integrates dispersion, stirring, and mixing without dead spots. It has three motors and three different types of agitators inside the kettle. One agitator rotates around the kettle axis, while the other two agitators rotate at high speeds around their own axes at different speeds, causing the material to undergo complex motion inside the kettle, resulting in intense shearing and kneading. The kettle is equipped with a mountain-shaped scraper that rotates around the kettle axis, scraping off raw materials adhering to the walls and bottom, ensuring optimal results. The kettle adopts a special sealing structure, allowing vacuum extraction for excellent degassing and bubble removal effects. The jacket of the kettle can be heated or cooled as required by the user. The discharging method is pressure-based, the kettle cover can be hydraulically lifted, and the kettle body can be freely moved, making operation very simple.

Usage Instructions:

First, use the 5L experimental machine for testing. During the testing process, use testing instruments to check the quality of raw materials and the experimental adhesive. Then, use Yuanshenghong 5000L/3000L/1100L high-speed dispersers to produce the base material. For high-grade silicone sealants, use a three-roll mill/twin-screw mixer to grind the base material. Next, use Yuanshenghong 1100L/600L machines for adhesive production. During base material and adhesive production, apply vacuum (for degassing and bubble removal) and use a cooling tower to circulate cold water for temperature reduction. Finally, use different packaging machines for filling (different packaging methods based on the product, such as plastic bottle hard tube packaging, soft film soft packaging, and large barrel packaging).

1. High-speed dispersers are widely used in silicone adhesive shear mixers, silicone sealant production, ink dispersion, nail-free adhesive production, rebar adhesive production, MS sealants, electronic silicone, silicone sealants, silicone structural adhesives, black adhesive, weather-resistant adhesive, anti-mold silicone sealant, curtain wall adhesive, gasket-free adhesive, grout, rebar adhesive, true porcelain adhesive, etc., as the main equipment;
Silicone complete production equipment includes: raw material preparation, base material production, base material shearing, adhesive mixing, adhesive production, color adjustment, filling, soft packaging, and other complete equipment.
2. Complete equipment: reactors, storage tanks, mixers, dispersers, ovens, filling machines, soft packaging machines, pressure dischargers, grinders, and other main equipment; supporting equipment is planned according to requirements;
3. Workshop planning: equipment section, raw material section, semi-finished product section, finished product section, adhesive bottle section, etc. The actual workshop size depends on raw material storage capacity;
4. Installation section: the company provides technical guidance for equipment installation, electrical control layout, and debugging;
5. Experimental equipment specifications: 5L complete experimental equipment;
6. Adhesive production equipment volume specifications: 300L, 600L, 1100L;
7. Base material equipment volume specifications: 3000L, 5000L.
Foshan Yuanshenghong sales engineers can provide precise large, medium, and small silicone sealant production line equipment selection plans based on user needs!

Common Selection Plans for Silicone Sealant Production Lines:
Silicone sealant series production equipment configuration (small, medium, large-medium production lines)
1. Acidic/neutral silicone sealant/silicone adhesive/structural adhesive/MS adhesive/photovoltaic adhesive complete equipment (one large-medium production line configuration):
1. 5L high-speed disperser (for experimentation/recommended);
2. Laboratory testing instruments (for experimentation/recommended);
3. One oven;
4. One grinder/twin-screw mixer;
5. One set of 5000L high-speed disperser (base material mixer);
6. Two sets of 1100L high-speed disperser (adhesive production machine);
7. One set of 600L high-speed disperser (color adjustment mixer);
8. Filling machine (4 sets of hard tube packaging machines/2 sets of soft packaging machines).
2. (Single/dual-component) acidic/neutral silicone sealant/silicone adhesive/structural adhesive/MS adhesive/photovoltaic adhesive complete equipment (one medium production line configuration):
1. 5L high-speed disperser (for experimentation/recommended);
2. Laboratory testing instruments (for experimentation/recommended);
3. One oven;
4. One grinder/twin-screw mixer;
5. One set of 5000L high-speed disperser (base material mixer);
6. One set of 1100L high-speed disperser (adhesive production machine);
7. Filling machine (hard tube packaging machine/soft packaging machine);
3. Insulating glass sealant complete equipment (one medium-scale production line configuration):
1. 5L high-speed disperser (for experimentation/recommended);
2. Laboratory testing instruments (for experimentation/recommended);
3. Component A: one set of 1100L high-speed disperser;
4. Component B: one set of 600L high-speed disperser.

Technical Support:
We have over 20 years of experience with silicone adhesive/silicone sealant/structural adhesive/nail-free adhesive/construction adhesive/MS adhesive/photovoltaic adhesive formulation technical engineers. Our company can provide different levels of formulation technology based on your requirements, solving your formulation technology challenges. At the same time, our company is responsible for equipment installation, debugging, and sharing equipment operation-related technology with you, solving your operational technology challenges.

Foshan Yuanshenghong Equipment Purchase Notes:

Delivery time: 65 days (excluding legal holidays)

Enterprise service: equipment warranty for one year (on-site service within 48 hours in Guangdong Province, within 3 days outside Guangdong Province, and on-site service abroad based on visa processing time)

Company's Main Products:

1. Reactors (stainless steel electric heating reactors, jacketed reactors, external half-pipe reactors, internal coil reactors, stirring reactors, pyrolysis reactors, lithium battery anode material high-temperature reactors, cooling reactors, etc.); designed volume: 50L-35000L;
2. Kneaders (stainless steel electric heating kneaders, vacuum kneaders, tilting kneaders); designed volume: 5L-5000L;
3. High-speed dispersers (silicone sealant base material mixers, adhesive production machines, adhesive mixing machines, medium-high viscosity, paste-like thick material mixers, etc.); designed volume: 5L-5000L;
4. Planetary mixers (silicone adhesive mixers, medium-high viscosity, paste-like thick material mixers, etc.); designed volume: 5L-3000L;
5. Planetary power mixers (electronic silicone mixers, lithium battery slurry mixers, etc.); designed volume: 5L-1000L;
6. High-speed dispersers; designed power: 1.1KW-55KW;
7. Powder mixing machines (horizontal double-ribbon mixers, vertical double-ribbon mixers); designed volume: 50L-30000L;

How much does silicone sealant production equipment cost? Structural adhesive mixer