5000L Glass Adhesive Mixer Discharge Method

Supplier: Foshan Yuanshenghong Intelligent Equipment Co., Ltd.

Discharge Method of 5000L Silicone Sealant Mixer

Basic Introduction:

Yuanshenghong silicone sealant equipment includes: 5L experimental machine, laboratory testing instruments, high-speed disperser (for base material and sealant production), three-roll mill/twin-screw mixer (for high-grade sealant grinding), hydraulic discharge machine (hydraulic discharge), vacuum system, cooling system, packaging machine (semi-automatic hard tube packaging machine, fully automatic hard tube packaging machine, fully automatic soft packaging machine), etc.

Performance Features:

The main machine of Yuanshenghong silicone sealant equipment is the high-speed disperser. The high-speed disperser is an efficient mixing equipment that integrates dispersion, stirring, and mixing without dead spots. The high-speed disperser has three motors and three different types of agitators inside the kettle. One agitator rotates around the axis of the kettle, while the other two agitators rotate at high speeds around their own axes at different speeds, causing the material to undergo complex motion inside the kettle, subjecting it to intense shearing and kneading. The kettle is equipped with a mountain-shaped scraper that rotates around the axis of the kettle, scraping off the material adhering to the walls and bottom, ensuring optimal results. The kettle adopts a special sealing structure, allowing vacuum extraction with excellent degassing and bubble removal effects. The jacket of the kettle can be heated or cooled according to user needs. The discharge method is pressure-based, the kettle cover can be hydraulically lifted, and the kettle body can be freely moved, making operation very simple.

Usage Instructions:

First, use the 5L experimental machine for testing. During the testing process, use testing instruments to check the quality of raw materials and the experimental sealant. Then, use Yuanshenghong 5000L/3000L/1100L high-speed dispersers to produce the base material. For high-grade silicone sealants, use a three-roll mill/twin-screw mixer to grind the base material. Next, use Yuanshenghong 1100L/600L machines for sealant production. During the base material and sealant production processes, apply vacuum (for defoaming and degassing) and use a cooling tower to circulate cold water for temperature reduction. Finally, use different packaging machines for filling (different packaging methods based on the product, such as hard tube packaging in plastic bottles, soft film packaging, or large barrel packaging).

1. High-speed dispersers are widely used in silicone sealant shear mixers, silicone sealant production, ink dispersion, nail-free adhesive production, rebar adhesive production, MS sealants, electronic silicone, silicone sealants, silicone structural adhesives, black adhesive, weather-resistant adhesive, mold-resistant silicone sealant, curtain wall adhesive, gasket-free adhesive, grout, rebar adhesive, true porcelain adhesive, etc., as the main equipment;
Silicone complete production equipment includes: raw material preparation, base material production, base material shearing, sealant mixing, color adjustment, filling, soft packaging, and other complete equipment.
2. Complete equipment: reaction kettle, storage tank, mixer, disperser, oven, filling machine, soft packaging machine, pressure discharge machine, grinder, and other main equipment; supporting equipment is planned according to requirements;
3. Workshop planning: equipment section, raw material section, semi-finished product section, finished product section, adhesive bottle section, etc. The actual workshop size depends on the raw material storage capacity;
4. Installation: The company provides technical guidance for equipment installation, layout, and debugging of electrical control systems;
5. Experimental equipment specifications: 5L complete experimental equipment;
6. Sealant production equipment volume specifications: 300L, 600L, 1100L;
7. Base material equipment volume specifications: 3000L, 5000L;
Foshan Yuanshenghong sales engineers can provide precise large, medium, and small-scale silicone sealant production line equipment selection plans based on user needs!

Common Selection Plans for Silicone Sealant Production Lines:
Silicone sealant series production equipment configuration (small, medium, and large production lines)
1. Acidic/neutral silicone sealant/silicone adhesive/structural adhesive/MS adhesive/photovoltaic adhesive complete equipment (large-scale production line configuration):
1. 5L high-speed disperser (for experimentation/recommended);
2. Laboratory testing instruments (for experimentation/recommended);
3. One oven;
4. One grinder/twin-screw mixer;
5. One set of 5000L high-speed disperser (base material mixer);
6. Two sets of 1100L high-speed disperser (sealant production machine);
7. One set of 600L high-speed disperser (color adjustment mixer);
8. Filling machine (4 sets of hard tube packaging machines/2 sets of soft packaging machines).
2. (Single/dual-component) acidic/neutral silicone sealant/silicone adhesive/structural adhesive/MS adhesive/photovoltaic adhesive complete equipment (medium-scale production line configuration):
1. 5L high-speed disperser (for experimentation/recommended);
2. Laboratory testing instruments (for experimentation/recommended);
3. One oven;
4. One grinder/twin-screw mixer;
5. One set of 5000L high-speed disperser (base material mixer);
6. One set of 1100L high-speed disperser (sealant production machine);
7. Filling machine (hard tube packaging machine/soft packaging machine);
3. Insulating glass sealant complete equipment (medium-scale production line configuration):
1. 5L high-speed disperser (for experimentation/recommended);
2. Laboratory testing instruments (for experimentation/recommended);
3. Component A: one set of 1100L high-speed disperser;
4. Component B: one set of 600L high-speed disperser.

Technical Support:
We have formula technology engineers with over 20 years of experience in silicone adhesive/silicone sealant/structural adhesive/nail-free adhesive/construction adhesive/MS adhesive/photovoltaic adhesive. Our company can provide different levels of formula technology based on your requirements, solving your lack of formula technology. At the same time, our company is responsible for equipment installation, debugging, and sharing equipment operation-related technology with you, solving your lack of operational technology.

Notes for Purchasing Foshan Yuanshenghong Equipment:

Delivery time: 65 days (excluding legal holidays)

Enterprise service: One-year equipment warranty (on-site service within 48 hours in Guangdong Province, within 3 days outside Guangdong Province, and on-site service abroad depending on visa processing time)

Main Products of the Company:

1. Reaction kettle (stainless steel electric heating reaction kettle, jacketed reaction kettle, external half-pipe reaction kettle, internal coil reaction kettle, mixing kettle, pyrolysis reaction kettle, lithium battery negative material high-temperature kettle, cooling kettle, etc.); design volume: 50L-35000L;
2. Kneader (stainless steel electric heating kneader, vacuum kneader, tilting kneader); design volume: 5L-5000L;
3. High-speed disperser (silicone sealant base material mixer, sealant production machine, adhesive mixing machine, medium-high viscosity, paste-like thick material mixer, etc.); design volume: 5L-5000L;
4. Planetary mixer (silicone adhesive mixer, medium-high viscosity, paste-like thick material mixer, etc.); design volume: 5L-3000L;
5. Planetary power mixer (electronic silicone mixer, lithium battery slurry mixer, etc.); design volume: 5L-1000L;
6. High-speed disperser; design power: 1.1KW-55KW;
7. Powder mixing machine (horizontal double-ribbon mixer, vertical double-ribbon mixer); design volume: 50L-30000L;

Discharge Method of 5000L Silicone Sealant Mixer