Solar Photovoltaic Adhesive Production Equipment

Supplier: Foshan Yuanshenghong Intelligent Equipment Co., Ltd.

Solar Photovoltaic Adhesive Production Equipment

Basic Introduction:

Yuanshenghong photovoltaic adhesive equipment includes: 5L experimental machine, laboratory testing instruments, high-speed disperser (for base material and adhesive production), three-roll mill/twin-screw mixer (for high-grade adhesive grinding), hydraulic discharging machine (hydraulic discharging), vacuum system, cooling system, packaging machine (semi-automatic hard tube packaging machine, fully automatic hard tube packaging machine, fully automatic soft packaging machine), etc.

Performance Features:

The main machine of Yuanshenghong photovoltaic adhesive equipment is the high-speed disperser. The high-speed disperser is an efficient mixing equipment that integrates dispersion, stirring, and mixing without dead spots. It has three motors and three different types of agitators inside the kettle. One agitator rotates around the kettle axis, while the other two agitators rotate at different speeds around their own axes at high speed, causing the material to undergo complex motion inside the kettle, subjecting it to intense shearing and kneading. The kettle is equipped with a mountain-shaped scraper that rotates around the kettle axis, scraping off raw materials adhering to the walls and bottom, resulting in more ideal effects. The kettle adopts a special sealing structure, allowing vacuum extraction with excellent degassing and bubble removal effects. The kettle jacket can be heated or cooled according to user needs. The discharging method is pressure-based, the kettle cover can be hydraulically lifted, and the kettle body can be moved freely, making operation very simple.

Usage Instructions:

First, use the 5L experimental machine for testing. During the testing process, use testing instruments to check the quality of raw materials and experimental adhesive. Then, use Yuanshenghong 5000L/3000L/1100L high-speed disperser to produce the base material. For high-grade glass adhesive, use a three-roll mill/twin-screw mixer to grind the base material. Next, use Yuanshenghong 1100L/600L disperser for adhesive production. During base material and adhesive production, apply vacuum (for defoaming and degassing) and use a cooling tower to circulate cold water for cooling. *Finally, use different packaging machines for filling (different packaging methods based on the product, such as plastic bottle hard tube packaging, soft film packaging, and large barrel packaging).

1. High-speed dispersers are widely used in silicone adhesive shear mixers, glass adhesive production, ink dispersion, nail-free adhesive production, rebar adhesive production, MS sealant, electronic silicone, silicone sealant, silicone structural adhesive, black adhesive, weather-resistant adhesive, mold-resistant glass adhesive, curtain wall adhesive, gasket-free adhesive, grout, rebar adhesive, true porcelain adhesive, etc., as the main equipment;
Silicone complete production equipment includes: raw material preparation, base material production, base material shearing, adhesive mixing, adhesive production, color adjustment, filling, soft packaging, and other complete sets of equipment.
2. Complete set of equipment: reaction kettle, storage tank, mixer, disperser, oven, filling machine, soft packaging machine, pressure discharging machine, grinder, and other main equipment; supporting equipment is planned according to requirements;
3. Plant planning: equipment section, raw material section, semi-finished product section, finished product section, adhesive bottle section, etc. Actual plant size depends on raw material storage capacity;
4. Installation: the company provides technical guidance for equipment installation, electrical control layout, and debugging;
5. Experimental equipment specifications: 5L experimental complete set;
6. Adhesive production equipment volume specifications: 300L, 600L, 1100L;
7. Base material equipment volume specifications: 3000L, 5000L;
Foshan Yuanshenghong sales engineers can provide precise large, medium, and small silicone glass sealant production line equipment selection plans based on user needs!

Common Selection Plans for Silicone Glass Adhesive Production Lines:
Silicone glass adhesive series production equipment configuration (small, medium, large-medium production lines)
I. Acidic/neutral glass adhesive/silicone adhesive/structural adhesive/MS adhesive/photovoltaic adhesive complete equipment (one large-medium production line scale configuration):
1. 5L high-speed disperser (for experimentation/recommended);
2. Laboratory testing instruments (for experimentation/recommended);
3. One oven;
4. One grinder/twin-screw mixer;
5. One set of 5000L high-speed disperser (base material mixer);
6. Two sets of 1100L high-speed disperser (adhesive production machine);
7. One set of 600L high-speed disperser (color adjustment mixer);
8. Filling machine (4 sets of hard tube packaging machines/2 sets of soft packaging machines).
II. (Single/dual-component) acidic/neutral glass adhesive/silicone adhesive/structural adhesive/MS adhesive/photovoltaic adhesive complete equipment (one medium production line scale configuration):
1. 5L high-speed disperser (for experimentation/recommended);
2. Laboratory testing instruments (for experimentation/recommended);
3. One oven;
4. One grinder/twin-screw mixer;
5. One set of 5000L high-speed disperser (base material mixer);
6. One set of 1100L high-speed disperser (adhesive production machine);
7. Filling machine (hard tube packaging machine/soft packaging machine);
III. Insulating glass adhesive complete equipment (one medium-scale production line equipment configuration):
1. 5L high-speed disperser (for experimentation/recommended);
2. Laboratory testing instruments (for experimentation/recommended);
3. Component A: one set of 1100L high-speed disperser;
4. Component B: one set of 600L high-speed disperser.

Technical Support:
We have silicone adhesive/glass adhesive/structural adhesive/nail-free adhesive/construction adhesive/MS adhesive/photovoltaic adhesive formula technology engineers with over 20 years of experience. Our company can provide different levels of formula technology based on your company's requirements, solving the problem of lacking formula technology. At the same time, our company is responsible for equipment installation, debugging, and sharing equipment operation-related technology with your company, solving the problem of lacking operational technology.

Foshan Yuanshenghong Equipment Purchase Notes:

Delivery time: 65 days (excluding legal holidays)

Enterprise service: equipment warranty for one year (on-site within 48 hours in Guangdong Province, within 3 days outside Guangdong Province, and on-site abroad depending on visa processing time)

Company's Main Products:

1. Reaction kettle (stainless steel electric heating reaction kettle, jacketed reaction kettle, external half-pipe reaction kettle, internal coil reaction kettle, mixing kettle, pyrolysis reaction kettle, lithium battery negative material high-temperature kettle, cooling kettle, etc.); design volume: 50L-35000L;
2. Kneader (stainless steel electric heating kneader, vacuum kneader, tilting kettle kneader); design volume: 5L-5000L;
3. High-speed disperser (silicone glass adhesive base material mixer, adhesive production machine, adhesive mixing machine, medium-high viscosity, paste-like thick material mixer, etc.); design volume: 5L-5000L;
4. Planetary mixer (silicone adhesive mixer, medium-high viscosity, paste-like thick material mixer, etc.); design volume: 5L-3000L;
5. Planetary power mixer (electronic silicone adhesive mixer, lithium battery slurry mixer, etc.); design volume: 5L-1000L;
6. High-speed disperser; design power: 1.1KW-55KW;
7. Powder mixing mixer (horizontal double-ribbon mixer, vertical double-ribbon mixer); design volume: 50L-30000L;

Solar Photovoltaic Adhesive Production Equipment