5000L Silicone Sealant Mixer

Supplier: Foshan Yuanshenghong Intelligent Equipment Co., Ltd.

5000L Silicone Sealant Mixer

Basic Introduction:

Yuanshenghong silicone sealant equipment includes: 5L experimental machine, laboratory testing instruments, high-speed disperser (for base material and sealant production), three-roll mill/twin-screw mixer (for high-grade sealant grinding), hydraulic discharging machine (hydraulic discharging), vacuum system, cooling system, packaging machine (semi-automatic hard tube packaging machine, fully automatic hard tube packaging machine, fully automatic soft packaging machine), etc.

Performance Features:

The main machine of Yuanshenghong silicone sealant equipment is the high-speed disperser. The high-speed disperser is an efficient mixing equipment that integrates dispersion, stirring, and mixing without dead spots. The high-speed disperser has three motors and three different types of agitators inside the kettle. One agitator rotates around the axis of the kettle, while the other two agitators rotate at different speeds around their own axes at high speed, causing the material to undergo complex motion inside the kettle and experience intense shearing and kneading. The kettle is equipped with a mountain-shaped scraper that rotates around the axis of the kettle, scraping off the raw material adhering to the walls and bottom, resulting in more ideal mixing effects. The kettle adopts a special sealing structure, allowing vacuum extraction with excellent degassing and bubble removal effects. The jacket of the cylinder can be heated or cooled according to user needs. The discharging method is pressure-based, the cylinder cover can be hydraulically lifted, and the cylinder can be moved freely, making operation very simple.

Usage Instructions:

First, use the 5L experimental machine for testing. During the testing process, use testing instruments to check the quality of raw materials and the experimental sealant. Then, use Yuanshenghong 5000L/3000L/1100L high-speed dispersers to produce the base material. For high-grade glass sealants, use a three-roll mill/twin-screw mixer to grind the base material. Next, use Yuanshenghong 1100L/600L machines for sealant production. During base material production and sealant making, apply vacuum (for defoaming and degassing) and use a cooling tower to circulate cold water for temperature reduction. *Finally, use different packaging machines for filling (different packaging methods depending on the product, such as plastic bottle hard tube packaging, soft film soft packaging, and large barrel packaging).

1. High-speed dispersers are widely used as main equipment for silicone sealant shearing and mixing, glass sealant production, ink dispersion, nail-free adhesive production, rebar adhesive production, MS sealant, electronic silicone, silicone sealant, silicone structural adhesive, black adhesive, weather-resistant adhesive, anti-mold glass sealant, curtain wall adhesive, gasket-free adhesive, grout, rebar adhesive, true porcelain adhesive, etc.;
Silicone complete production equipment includes: raw material preparation, base material production, base material shearing, sealant mixing, color adjustment, filling, soft packaging, and other complete sets of equipment.
2. Complete set of equipment: reactors, storage tanks, mixers, dispersers, ovens, filling machines, soft packaging machines, pressure dischargers, grinders, and other main equipment; supporting equipment is planned according to requirements;
3. Workshop planning: equipment section, raw material section, semi-finished product section, finished product section, adhesive bottle section, etc. The actual workshop size depends on raw material storage capacity;
4. Installation section: the company provides technical guidance for equipment installation, layout, and debugging of electrical control systems;
5. Experimental equipment specifications: 5L complete experimental equipment;
6. Sealant production equipment volume specifications: 300L, 600L, 1100L;
7. Base material equipment volume specifications: 3000L, 5000L;
Foshan Yuanshenghong sales engineers can provide precise large, medium, and small silicone glass sealant production line equipment selection plans based on users' actual needs!

Common Selection Plans for Silicone Glass Sealant Production Lines:
Silicone glass sealant series production equipment configuration (small, medium, and large production lines)
I. Acidic/Neutral Glass Sealant/Silicone Sealant/Structural Adhesive/MS Sealant/Photovoltaic Sealant Complete Equipment (one large-to-medium production line scale configuration):
1. 5L high-speed disperser (for experimentation/recommended);
2. Laboratory testing instruments (for experimentation/recommended);
3. One oven;
4. One grinder/twin-screw mixer;
5. One set of 5000L high-speed disperser (base material mixer);
6. Two sets of 1100L high-speed disperser (sealant production machine);
7. One set of 600L high-speed disperser (color adjustment mixer);
8. Filling machines (4 sets of hard tube packaging machines/2 sets of soft packaging machines).
II. (Single/Dual Component) Acidic/Neutral Glass Sealant/Silicone Sealant/Structural Adhesive/MS Sealant/Photovoltaic Sealant Complete Equipment (one medium production line scale configuration):
1. 5L high-speed disperser (for experimentation/recommended);
2. Laboratory testing instruments (for experimentation/recommended);
3. One oven;
4. One grinder/twin-screw mixer;
5. One set of 5000L high-speed disperser (base material mixer);
6. One set of 1100L high-speed disperser (sealant production machine);
7. Filling machines (hard tube packaging machine/soft packaging machine);
III. Insulating Glass Sealant Complete Equipment (one medium-scale production line equipment configuration):
1. 5L high-speed disperser (for experimentation/recommended);
2. Laboratory testing instruments (for experimentation/recommended);
3. Component A: one set of 1100L high-speed disperser;
4. Component B: one set of 600L high-speed disperser.

Technical Support:
We have formula technology engineers with over 20 years of experience in silicone sealant/glass sealant/structural adhesive/nail-free adhesive/construction adhesive/MS sealant/photovoltaic sealant. Our company can provide formula technology at different levels according to your company's requirements, solving the problem of lacking formula technology. At the same time, our company is responsible for equipment installation, debugging, and sharing equipment operation-related technology with your company, solving the problem of lacking operational technology.

Foshan Yuanshenghong Equipment Purchase Notes:

Delivery time: 65 days (excluding legal holidays)

Enterprise service: equipment warranty for one year (on-site service within 48 hours in Guangdong Province, within 3 days outside Guangdong Province, and on-site service abroad depending on visa processing time)

Company's Main Products:

1. Reactors (stainless steel electric heating reactors, jacketed reactors, external half-pipe reactors, internal coil reactors, stirring reactors, pyrolysis reactors, lithium battery anode material high-temperature reactors, cooling reactors, etc.); design volume: 50L-35000L;

2. Kneaders (stainless steel electric heating kneaders, vacuum kneaders, tilting kneaders); design volume: 5L-5000L;

3. High-speed dispersers (silicone glass sealant base material mixers, sealant production machines, mixing machines, medium-to-high viscosity, paste-like thick material mixers, etc.); design volume: 5L-5000L;

4. Planetary mixers (silicone sealant mixers, medium-to-high viscosity, paste-like thick material mixers, etc.); design volume: 5L-3000L;

5. Planetary power mixers (electronic silicone mixers, lithium battery slurry mixers, etc.); design volume: 5L-1000L;

6. High-speed dispersers; design power: 1.1KW-55KW;

7. Powder mixing machines (horizontal double-ribbon mixers, vertical double-ribbon mixers); design volume: 50L-30000L;

5000L Silicone Sealant Mixer