0.5-ton ion exchange softening equipment

Process Introduction of 0.5-Ton Ion Exchange Softening Equipment

The 0.5-ton ion exchange softening equipment employs a mature and effective process to address water hardness issues, ensuring the efficient and stable operation of water systems.

Raw water first enters the ion exchange resin bed of the equipment. The ion exchange resin is the core medium of the entire process, typically a strongly acidic cation exchange resin containing a large number of exchangeable sodium ions.

As the raw water passes through the resin bed, hardness ions such as calcium and magnesium in the water undergo an ion exchange reaction with the sodium ions on the resin. For example, calcium ions (Ca²⁺) in the water exchange with sodium ions (Na⁺) on the resin, forming insoluble calcium-type resin (CaR), while magnesium ions (Mg²⁺) undergo a similar exchange process, producing magnesium-type resin (MgR). This removes calcium and magnesium ions from the water, achieving the goal of water softening.

To ensure the thorough progression of the exchange reaction and the effective utilization of the resin, the equipment is equipped with a rational water distribution system. The raw water is evenly distributed over the resin bed, allowing every part of the resin to fully contact the raw water and avoiding issues such as water flow short-circuiting or underutilization of local resin. Additionally, based on the exchange capacity of the resin and the hardness of the raw water, the equipment is configured with appropriate flow rate controls to ensure sufficient exchange reactions occur within a certain timeframe, achieving effective softening results.

As the ion exchange process continues, the exchangeable sodium ions on the resin are gradually replaced by calcium and magnesium ions, causing the resin's exchange capacity to decline. When the resin's exchange capacity reaches a certain limit, regeneration of the resin is required. The regeneration process is a critical step in this technology, typically using a sodium chloride (NaCl) solution as the regenerant. First, the inflow of raw water is stopped, and a specific concentration of sodium chloride solution is passed through the resin bed at a designated flow rate and volume. Under the action of the regenerant, the calcium and magnesium ions on the resin are replaced by sodium ions, restoring the resin's exchange capacity. For example, calcium-type resin (CaR) reacts with sodium ions in the sodium chloride solution, reverting to sodium-type resin (NaR), while calcium dissolves in the regenerant in the form of calcium chloride (CaCl₂) and is discharged. The regeneration process requires precise control of parameters such as the concentration, dosage, flow rate, and contact time of the regenerant to ensure thorough and effective regeneration of the resin while avoiding waste of regenerant and adverse environmental impacts.

After regeneration, the resin must be rinsed. First, backwashing with clean water is performed to loosen the resin bed and remove impurities and residual regenerant between the resin particles. The flow rate and duration of backwashing must be carefully controlled to prevent resin loss. This is followed by forward washing to further remove residual regenerant and impurities from the resin until the effluent meets the specified water quality standards.

After a series of process steps, including ion exchange softening, resin regeneration, and rinsing, the hardness of the treated water is significantly reduced. This meets requirements such as scale-free operation of equipment in small-scale industrial processes, prevention of scaling in hot water systems in commercial settings, and basic water quality needs for residential living water. It effectively extends the service life of water-using equipment, enhances the safety and reliability of water systems, and reduces maintenance costs and energy consumption associated with scaling issues.