Rubber internal mixer maintenance repair welding 55L mixing chamber

Introduction to Dalian Chengfeng Rubber and Plastic Machinery Co., Ltd.

Dalian Chengfeng Rubber and Plastic Machinery Co., Ltd. was established in 2013. Main business: 3L pressurized internal mixer - laboratory internal mixer, 35L internal mixer parts, 55L internal mixer parts, 75L internal mixer maintenance and parts, 110L rubber mixing machine parts, 150L rubber mixing machine parts and maintenance, 200L internal mixer rotor shaft; XK360 open mill roller, XK400 open mill roller, XK450 open mill parts and maintenance, XK550 open rubber mixing machine parts, XK560 open mill parts and maintenance rollers, as well as 3L laboratory internal mixer, 1L internal mixer, and XK160 double-roll open mill testing machine. Custom parts can be made based on provided samples after mapping.

Dalian Internal Mixer Mixing Chamber Dimensions

Name: Internal mixer hopper, Pressurized internal mixer mixing chamber, Rubber machinery hopper, Mixer internal mixing chamber

35L internal mixer mixing chamber dimensions and maintenance------------520*380mm

55L internal mixer mixing chamber dimensions and maintenance------------555*450mm

75L internal mixer mixing chamber dimensions and maintenance-------------670*500mm

110L internal mixer mixing chamber dimensions and maintenance-----------700*550mm

The mixing chamber is also known as: internal mixer mixing pot, hopper, mixing chamber, etc.

Main models: 35L-55L-75L-110L-150L-200L, etc.

Internal Mixer Mixing Chamber Working Principle

The mixing chamber forms a closed groove with the left and right side plates. The front and rear rotor bearings use spherical roller bearings and are fixed to the left and right side plates through bearing sleeves. The left and right side plates are both jacket structures with cooling (heating) cavities. The inner wall surfaces in contact with the material are hard chrome plated. The inner wall of the internal mixer is hardened (hard chrome plated) with a chrome layer thickness of 10 threads and a hardness of HV900~1000. After welding, the mixing chamber undergoes annealing treatment to relieve stress, integrating the welded parts into one piece. The mixing chamber adopts a jacket-type welded structure with internal cooling channels to easily control the temperature during the rubber mixing process. The heating method uses electric heating, with 12 heating plates (700W each) embedded externally on the mixing chamber. The working surface inside the mixing chamber is hard chrome plated with a thickness of 10 threads. A thermocouple at the bottom of the mixing chamber measures temperature and participates in the mixing control.

Rubber Internal Mixer Repair and Welding for 55L Mixing Chamber

Repair structure form: The mixing chamber forms a closed groove with the left and right side plates. The front and rear rotor bearings use spherical roller bearings and are fixed to the left and right side plates through bearing sleeves. The left and right side plates are both jacket structures with cooling cavities.

Process treatment standard: After welding, the mixing chamber undergoes annealing to relieve stress. The inner wall surface in contact with the rubber material is hard chrome plated with 10 passes.

Dalian Chengfeng Rubber and Plastic Machinery Co., Ltd. Information

1) Company Name--------Dalian Chengfeng Rubber and Plastic Machinery Co., Ltd.

2) Factory Address--------No. 251, Bin East Road, Ganggou Village, Zhuanghe City, Dalian

3) Part Name--------Rubber Internal Mixer Repair and Welding for 55L Mixing Chamber