PSA High-Efficiency Intelligent Large-Scale Industrial Nitrogen Generator

Introduction to Large Nitrogen Generators

PSA nitrogen generators are advanced air separation equipment that use compressed air as raw material and carbon molecular sieve as the adsorbent, employing a pressure swing adsorption process to produce nitrogen. At room temperature and atmospheric pressure, by leveraging the differences in adsorption capacity and diffusion rates of oxygen and nitrogen on the carbon molecular sieve surface, the process involves controlling the opening and closing of pneumatic valves via a programmable logic controller to achieve pressurization for adsorption and depressurization for desorption, thereby separating oxygen and nitrogen to obtain nitrogen of the desired purity. The purity and output of nitrogen can be adjusted according to customer requirements.

Advantages of Large Nitrogen Generators:

1. Low Cost: The advanced PSA process is a simple nitrogen production method, generating nitrogen within minutes of startup with low energy consumption. The cost of nitrogen is significantly lower than that of cryogenic air separation and liquid nitrogen available on the market.
2. Reliable Performance: Controlled by imported microcomputers, the system operates fully automatically without the need for specially trained operators. Simply press the start button, and the system runs automatically to ensure continuous gas supply.
3. Stable Nitrogen Purity: Monitored and displayed entirely by instruments to guarantee the required nitrogen purity.
4. High-Quality Imported Molecular Sieves: Featuring high adsorption capacity, strong compression resistance, and long service life.
5. High-Quality Control Valves: Premium imported pneumatic valves ensure reliable operation of the nitrogen generation equipment.
6. Strong Technical Support and Excellent After-Sales Service: On-site installation requires only piping and power supply. Professional technical guidance and regular follow-ups ensure stable, reliable, and long-term operation of the equipment.

Application Areas of Large Nitrogen Generators:

1. SMT Industry Applications

Used in nitrogen reflow soldering and wave soldering, nitrogen effectively inhibits solder oxidation, improves wetting, accelerates wetting speed, reduces solder ball formation, prevents bridging, minimizes soldering defects, and ensures high-quality soldering. Nitrogen purity required is greater than 99.99% or 99.9%.

2. Semiconductor Silicon Industry Applications

Used for atmosphere protection, cleaning, and chemical recovery in semiconductor and integrated circuit manufacturing processes.

3. Semiconductor Packaging Industry Applications

Used for packaging, sintering, annealing, reduction, and storage with nitrogen. Weitong PSA nitrogen generators help major manufacturers gain a competitive edge and achieve significant value enhancement.

4. Electronic Components Industry Applications

Used for selective soldering, purging, and packaging with nitrogen. Scientific nitrogen inerting has proven to be an essential factor in the successful production of high-quality electronic components.

5. Chemical and New Materials Industry Applications

Used to create inert atmospheres in chemical processes, enhance production safety, and serve as a power source for fluid transport. In the petroleum industry, it is used for nitrogen purging of pipelines and containers, tank inerting, replacement, leak testing, flammable gas protection, as well as in diesel hydrotreating and catalytic reforming.

6. Powder Metallurgy, Metal Processing, and Heat Treatment Industry Applications

Used for annealing and carburizing of steel, iron, copper, and aluminum products, high-temperature furnace protection, low-temperature assembly of metal components, plasma cutting, etc.

7. Food and Pharmaceutical Industry Applications

Primarily used for food packaging, preservation, storage, drying, sterilization, pharmaceutical packaging, gas replacement in pharmaceuticals, and atmosphere control during pharmaceutical transport.

8. Other Application Areas

In addition to the industries mentioned above, nitrogen generators are widely used in coal mining, injection molding, brazing, tire inflation with nitrogen, rubber vulcanization, and many other fields. With technological advancements and social development, the application areas of nitrogen generation systems continue to expand. On-site nitrogen generation (nitrogen generators) has gradually replaced traditional nitrogen supply methods such as liquid nitrogen evaporation and bottled nitrogen due to its low investment cost, low operating expenses, and ease of use.