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Workshop Partition Mesh Detailed Introduction

In modern industrial production environments, workshop partition meshes play an extremely important role. They are key facilities for ensuring production safety, optimizing spatial layout, and improving management efficiency.

I. Functions and Roles

Spatial Division: Workshop partition meshes can clearly and distinctly divide different functional areas such as production zones, storage areas, passageways, and office areas. For example, in a large electronics manufacturing workshop, by reasonably installing partition meshes, the component processing area, finished product assembly area, and raw material storage area are separated, avoiding interference between different processes. This results in a more organized and rational workshop layout, ensuring smooth production processes and greatly improving production efficiency.

Safety Protection: Partition meshes can isolate hazardous equipment, such as large stamping machines, high-temperature furnaces, and high-voltage electrical equipment, from personnel activity areas, effectively preventing accidental entry into dangerous work zones and reducing the likelihood of safety incidents. Additionally, partition meshes can block flying debris generated during equipment operation, such as metal fragments and part residues. For instance, after installing partition meshes in an automotive parts processing plant, the rate of workplace injuries significantly decreased.

Facilitated Management: By dividing areas with partition meshes, daily management tasks become easier for enterprises. Item storage becomes more orderly, enabling quick location during inventory checks and searches, significantly saving time and labor costs. For example, using partition meshes in storage areas to separate different categories of goods allows workers to quickly find the items they need, improving logistics flow efficiency.

II. Types and Materials

Welded Partition Mesh: Made by welding steel wires to form a mesh surface, which is then assembled with a frame. This type of partition mesh is structurally robust and stable, with strong impact resistance, making it suitable for places requiring high protection strength, such as heavy machinery manufacturing workshops and mining equipment production workshops. It can withstand significant external force impacts without damage.

Woven Partition Mesh: Produced through weaving processes, the mesh surface has a certain degree of flexibility and韧性. It is relatively low-cost and offers good transparency, commonly used in light industrial workshops such as electronics assembly workshops and textile workshops. In these settings, both isolation protection and good ventilation and visibility are required, and woven partition meshes恰好 meet these needs.

Material Selection

• Low-Carbon Steel Wire: Relatively affordable, it is a commonly used material for general workshops. It meets basic isolation and protection requirements and is suitable for workshop environments with relatively good conditions and no特别 high demands for rust and corrosion resistance.

• Galvanized Steel Wire: Treated with galvanization, it offers good rust and corrosion resistance, making it suitable for use in humid environments or workshops with certain corrosive gases. For example, in factory workshops near the sea or those handling chemical raw materials, using galvanized steel wire partition meshes can effectively extend their service life.

• Stainless Steel Wire: Highly corrosion-resistant, it can be used in workshops with extremely high hygiene and corrosion resistance requirements, such as food, pharmaceutical, and chemical industries. In food processing workshops, using stainless steel wire partition meshes ensures products remain uncontaminated and comply with strict hygiene standards.

III. Specifications and Parameters

Wire Diameter: Common wire diameters range from 3.0mm to 6.0mm. Generally, for places requiring higher protection and the ability to withstand greater external forces, thicker wire diameters such as 5.0mm or 6.0mm are suitable. For light industrial workshops or areas with relatively lower protection strength requirements, wire diameters of 3.0mm to 4.0mm are more appropriate.

Mesh Size: Common mesh sizes include 50mm×50mm (square mesh), 50mm×100mm, and some with multiples of 50. If preventing small parts from falling is necessary, smaller mesh sizes such as 50mm×50mm are preferable. If ventilation and visibility are more important, larger mesh sizes like 50mm×100mm are more suitable.

Dimensions: Common mesh panel heights include 1.2m, 1.5m, 1.8m, 2.0m, 2.5m, and 3.0m, while widths include 0.5 - 1.0m, 1.5m, 2.0m, and 3.0m (double vertical supports). In practice, customization is possible based on the specific layout and needs of the workshop. For example, in passageways, taller mesh panels such as 2.5m or 3.0m may be chosen to allow large equipment like forklifts to pass through easily. In areas with smaller equipment, heights of 1.5m or 1.8m may suffice.

Color: Common colors include yellow, black, and green, with special colors available for customization. Different colors serve different functions and visual effects. Yellow and red are often used for partition meshes in hazardous areas to provide醒目 warning. Softer colors like green and blue can be used in general production or passage areas, offering隔离作用 while providing a comfortable visual experience that helps improve employees' work mood.

IV. Surface Treatment

Plastic Coating (Dip Coating): The entire partition mesh is immersed in molten plastic powder, forming a uniform plastic coating on the surface. Partition meshes treated with dip coating have excellent corrosion resistance, with coating thickness generally between 0.5mm and 1.0mm. They can effectively resist erosion from harsh environments such as humidity, acids, and alkalis, with a service life of up to 10 years or more. Additionally, dip coating makes the surface of the partition mesh smoother, less prone to dust accumulation, and easier to clean.

Spray Coating: Plastic powder is evenly sprayed onto the surface of the partition mesh via electrostatic spraying, followed by high-temperature curing to form a coating. Spray-coated partition meshes have an attractive appearance, bright colors, and strong coating adhesion. Compared to dip coating, spray coating has a relatively thinner coating thickness, generally between 0.1mm and 0.3mm, but it still meets the rust and corrosion resistance needs of general workshops and is relatively lower in cost.

Galvanization: Includes hot-dip galvanizing and cold galvanizing. Hot-dip galvanizing involves immersing the partition mesh in molten zinc, allowing the zinc layer to firmly adhere to the metal surface. The zinc layer thickness can generally reach 80μm or more, providing excellent rust resistance, making it suitable for harsh outdoor or highly corrosive environments. Cold galvanizing forms a zinc layer on the metal surface through electroplating, with a relatively thinner zinc layer thickness, generally between 10μm and 50μm. It is lower in cost and suitable for indoor environments or places with no特别 high demands for rust resistance.