Motor Test Platform

Learn about the processing methods and finished product installation of cast iron test platforms.
Common methods for measuring flatness errors of cast iron test platforms include the following: Optical flat interference method: The working surface of an optical flat is used to represent an ideal plane, and the flatness error of the measured surface is determined directly by the degree of curvature of the interference fringes. This method is mainly used to measure flat surfaces, such as the working surface of cast iron test platforms and the flatness error of micrometer measuring heads.
The more complex the mechanical equipment, the more diverse the causes of failure. It is generally believed that the causes of failure include issues with the mechanical equipment itself (internal factors) and the influence of various environmental factors (external factors). Problems with the mechanical equipment itself are caused by issues with materials, stress, and human errors (such as improper design, manufacturing, inspection, maintenance, use, or operation). Environmental factors mainly refer to dust, temperature, media, etc.
Environmental factors and time factors simultaneously affect all aspects of mechanical equipment (whether as direct or indirect causes of mechanical failure, or even the outcome of the failure).
Types of cast iron platforms: Layout platforms, inspection platforms, riveting and welding platforms, motor test platforms, machine tool workbenches, measuring platforms, testing platforms, fitter platforms, cast iron workbenches, assembly platforms, boring and milling machine workbenches, floor-type boring machine workbenches, T-slot platforms, cast iron round platforms, floor tracks , iron floor plates, base plates, layout plates, inspection plates, riveting and welding plates, welding plates, fireworking plates, fitter plates, lapping plates, scraping plates, sand pressing plates, test plates, machine tool workbenches, three-coordinate plates, mold base plates, assembled plates, assembly plates, T-slot plates.

In casting operations, interruptions in the flow of cast iron test platforms should be avoided, and casting should be performed as quickly as possible. The quality of molding sand must be controlled. To prevent sand inclusion in cast iron test platforms, use raw sand with dispersed particle sizes and irregular shapes. For wet molds of cast iron test platforms, sodium-based bentonite or treated calcium-based bentonite should be used. Appropriate amounts should be applied, and the moisture content of the molding sand should be reduced. Add适量的煤粉、重油、沥青粉、细木屑等“缓冲剂”、去除旧砂中的粉尘、保证铸铁试验平台型砂的混辗质选择合理的造型工艺，造型工艺是否合理对铸件产生夹砂有很大影响，铸件的浇铸时间和浇铸位置、铁水的上升速度、铸须选择适当。
Installation and debugging methods for cast iron test platforms: Place the cast iron test platform flat on the ground, adjust the stability of the four corners by feel, and fine-tune the adjustable feet until stable. Place the cast iron test platform on a support frame and adjust the support point positions to be as symmetrical as possible. Initially adjust each support foot to ensure even force distribution across all support points. Use level measuring instruments (such as a level ruler or electronic level) to check the level of the cast iron test platform. Fine-tune the relevant support points until the platform is level. After the initial adjustment is qualified, let it sit for 12 hours. If it does not meet the standard after this period, readjust. If it remains qualified, it can be used. Perform periodic inspections and maintenance based on the actual environmental conditions after use.
Dial indicator measurement methods are divided into the three-point method and the diagonal method based on the evaluation reference plane: The three-point method uses an ideal plane determined by three widely spaced points on the actual measured surface as the evaluation reference. During measurement, first adjust three widely spaced points on the actual measured surface to be level with a standard flat plate. The diagonal method involves adjusting the four corner points of the actual surface to be pairwise level along the diagonals. Then, use a micrometer to measure across the entire actual surface. The maximum variation measured by the micrometer across the actual surface is the flatness error of that surface.
Weiyue Machinery, Ms. Xie, 15350773479