1000L/h Methanol Ethanol Recovery Explosion-Proof Nanofiltration Membrane Concentration System

      The JH-RS8040-6X Explosion-Proof Nanofiltration/Reverse Osmosis Membrane Concentration System is a high-efficiency, low-energy consumption, room-temperature physical concentration system meticulously developed and designed by "Jiahe Filtration" through the introduction of nanofiltration membrane technology and reverse osmosis membrane technology (specifically for materials). It is used for the concentration, dehydration, and dealcoholization of methanol extracts, ethanol extracts, and aqueous extracts of traditional Chinese medicine/natural plants, as well as for enriching active components. Our company holds patent intellectual property rights related to the application of this system, with the patent number: ZL 2014 2 0787646.4.

System Parameters:

    1) Equipment Model: HC-NS8040-6X (Explosion-Proof Entire Machine)

    2) Design Capacity: 1000-2000L/h (depending on material characteristics)

    3) Control Mode: Variable Frequency or PLC Semi-Automatic, Fully Automatic Control

    4) Operating Temperature: 5-45°C

    5) Operating Pressure: ≤3.0MPa

    6) Installed Power: Approximately 14KW (380V three-phase five-wire power, actual operating power about 10KW)

    7) Equipment Dimensions: Approximately 3800mm×1100mm×1700mm

    8) Dimensions After Connecting to a 1000L Tank: Approximately 5500mm×1100mm×2350mm (arranged in a straight line)

System Advantages:

    1) Equipped with nanofiltration membrane elements to complete dehydration, desalination, and removal of small molecule impurities from the feed liquid, purifying and concentrating active components;

    2) Energy-saving concentration: The system operates at about 10KW. With a capacity of 1500L/h, running continuously for 6 hours processes 9m³ of material. Including 2 hours of cleaning time, the actual energy consumption is: 10*8/9=8.89 kWh/ton of water or alcohol, far lower than traditional single-effect or multi-effect concentration energy consumption, significantly reducing production energy costs;

    3) Reduced ethanol consumption: Membrane concentration, dehydration, and dealcoholization are fully enclosed, room-temperature physical processes, causing almost no thermal loss of ethanol. In contrast, traditional single-effect or multi-effect concentration processes average 1%-3% ethanol thermal loss. With ethanol currently priced at over 8,000 yuan per ton, a 1% loss for 9m³ per day over two shifts/day would save 2*9*1%*8000=1440 yuan;

    4) Imported high-fouling-resistant membrane elements with good recoverability and an average service life of 1.5 years, enabling long-term continuous and stable production;

    5) Room-temperature physical concentration and dehydration effectively protect heat-sensitive components, ensuring product quality;

    6) The membrane concentration system is highly automated, features online cleaning, is easy to operate, and has low labor intensity;

    7) Sanitary-grade pipeline design with no sanitary dead ends; seals and valves meet GMP production standards;

    For more inquiries about the JH-RS8040-6X Explosion-Proof Nanofiltration/Reverse Osmosis Membrane Concentration System, please contact Chongqing Jiahe Filtration Technology Co., Ltd. - Engineer Zhang. We will provide tailored solutions based on your actual needs. We also welcome visits to our company to see various specifications of membrane concentration equipment or conduct on-site trials and samples to observe the effects.