Electric High Pressure Ball Valve Product Overview
The electric high pressure ball valve produced by our company consists of a forged steel high pressure valve body and an electronic angular travel electric actuator. The electric actuator adopts an integrated structure, which can directly perform on-off regulation with a 220V power input, or it can be equipped with a built-in servo module to control operation by inputting a control signal (4~20mA DC or 1~5V DC) and single-phase power. The main components of the electric high pressure ball valve are forged by professional manufacturers, overcoming the potential defects of cast steel valves and maintaining structural pressure resistance uniformity under higher working pressures. Applicable media: water, oil, gas, and other non-corrosive media, as well as acid and alkali corrosive media. The electric high pressure ball valve is widely used in chemical, petroleum, natural gas, metallurgy, and other industries, as well as in long-distance natural gas pipelines containing hydrogen sulfide media, multiple impurities, and severe corrosion. The main features of the electric high pressure ball valve are as follows:
The three-piece forged steel fixed ball valve divides the valve body into three parts along a cross-section perpendicular to the valve channel axis at the two valve seat positions. The entire valve is symmetrical along the center axis of the valve stem. It is mainly used on pipelines for cutting off, distributing, and changing the flow direction of the medium. Its large pivot structure ensures accurate ball center positioning under high pressure, guaranteeing good operational performance of the valve. The standard valve seat adopts a spring structure that pushes the valve seat toward the ball, ensuring excellent bidirectional sealing performance for both inlet and outlet. The built-in discharge valve allows the middle cavity of the valve body to discharge outward. The pivot adopts an anti-blowout protection structure, effectively preventing leakage. Bearings with a low friction coefficient reduce torque to a minimum, facilitating valve opening and closing. Effective contact between the valve stem and the valve body ensures good performance of the anti-static grounding device. It offers advantages such as excellent performance, high reliability, wide application, and reasonable price.
Electric High Pressure Ball Valve Main Technical Parameters and Performance
| Nominal Diameter DN(mm) | 15 | 20 | 25 | 32 | 40 | 50 | 65 | 80 | 100 |
|---|
| Allowable Pressure Difference (MPa) | ≤ Nominal Pressure |
| Valve Body Type | Three-Piece Forged Valve Body |
| Nominal Pressure | PN16.0, 25.0, 32.0MPa, 42.0MPa; ANSI 150, 300, 600, 900, 1500, 2500LB |
| Connection Type | Flanged, Welded, Threaded (Applicable within PN45MPa) |
| Sealing Packing | Nylon, V-Type PTFE Packing, Flexible Graphite Packing, etc. |
| Valve Core Type | O-Type Ball Valve Core |
| Flow Characteristic | Approximate Quick-Opening Characteristic |
| Action Range | 0~90°, 0~360° |
| Leakage Q | According to GB/T4213-92, less than 0.01% of Rated KV |
| Basic Error | ±1% |
| Hysteresis | ±1% |
| Dead Zone | ≤1% (Adjustable) |
| Adjustable Range | 250:1 |
| Configured Actuator | Can be equipped with PSQ, BV-TORK, UNIC, 361RS, OV-TORK, and other series of angular travel electric actuators |
| Control Method | Switch Position Light (Two-Position Control), Passive Contact Signal, 1/5K Potentiometer, Intelligent Regulation (4~20mA Analog Signal Control) |
Electric High Pressure Ball Valve Actuator Technical Parameters
| Actuator Category | Imported OV-TORK Series Actuator Parameters | Imported 3610R Series Actuator Parameters | Imported BV-TORK Series Actuator Parameters |
|---|
| Power Supply Voltage | Standard: 220V AC Single Phase Optional: 110V AC Single Phase, 380/440V AC Three Phase, 24V/110V/220V AC |
| Output Torque | 50N·M~2000N·M | 50N·M~1500N·M | 50N·M~3000N·M |
| Action Range | 0~90° 0~360° | 0~90° | 0~90°, 0°~270° Optional |
| Action Time | 15 seconds/30 seconds/60 seconds | 10 seconds/15 seconds/30 seconds | 18S~112S |
| Protection Device | Overheat Protection | Overload Protection | Built-in Overheat Protection, Overload Protection |
| Ambient Temperature | -30°~60° | -30°~60° | -20℃~+70℃ |
| Manual Operation | With Attached Handle Operation | With Attached Handle Operation | Mechanical Clutch Mechanism, Equipped with Handwheel Operation |
| Mechanical Limit | Electrical and Mechanical Dual Limits | Electrical and Mechanical Dual Limits | 2 External Adjustment Bolts |
| Protection Level | IP65 | IP55 | IP65, IP67, Customizable IP68 |
| Explosion-Proof Level | Non-Explosion-Proof | ExdⅡ BT4 | ExdⅡ BT4, ExdⅡ CT6 |
| Position Measurement | Optional Switch or Potentiometer | Proportional Control Unit | Potentiometer, Proportional Control Unit |
| Drive Motor | 8W/E | AC Reversible Motor | Squirrel Cage Asynchronous Motor |
| Inlet Interface | PE1/2〞 Inlet Wire Lock | 2-PF 1/2〞 Inlet Wire Lock | 2 PF 3/4” |
| Housing Material | Aluminum Alloy | Steel, Aluminum Alloy | Steel, Aluminum Alloy, Aluminum Bronze, Polycarbonate |
| External Coating | Dry Powder, Epoxy Polyester, with Strong Anti-Corrosion Function |
Electric High Pressure Ball Valve Main Parts Materials
| Part Name | Part Material |
|---|
| Valve Body, Valve Cover | A105 | 304 | 316 | 316L |
| Ball | 2Cr13 + Nitriding Treatment | 304 | 316 | 316L |
| Valve Stem | 2Cr13 | 304 | 316 | 316L |
| Valve Seat Sealing Ring | PTFE, Carbon Fiber + PTFE, Para-Polybenzene |
| Packing | V-Type PTFE, Flexible Graphite |
Electric High Pressure Ball Valve Main Performance Indicators
| Nominal Diameter DN(mm) | DN15-300 |
|---|
| Nominal Pressure | PN(MPa) | 10.0 | 16.0 | 25.0 | 32.0 | 42.0 |
| Test Pressure | Strength Test | 15.0 | 24.0 | 37.5 | 48.0 | 63.0 |
| Sealing Test | 11.0 | 17.6 | 27.5 | 35.2 | 46.2 |
| Low-Pressure Air Tightness Test | 0.5~0.7 |
| Applicable Media | Water, Oil, Gas, Steam, Nitric Acid (Temperature ≤200℃), Acetic Acid (Temperature ≤200℃) |
Electric High Pressure Ball Valve Product Selection
(1) Valve body parameters: nominal diameter, working pressure, process medium, application occasion, valve body material, and other series parameters.
(2) Actuator parameters: power supply voltage, control method, control signal (4-20mA, 1-5V), action mode (electric-open, electric-close).
Please provide the above technical parameters in as much detail as possible to facilitate our company's production and technical personnel in accurately selecting the model for you. If you have any questions, you can call us, and we will do our best to provide you with high-quality service!
Related Names: Electric High Pressure Ball Valve, Q941N Electric High Pressure Forged Steel Ball Valve, Natural Gas High Pressure Ball Valve