Plastic Nylon Cable Tie Ultrasonic Nonwoven Fabric Welding Machine

The plastic nylon cable tie ultrasonic non-woven fabric welding machine, also known as a hook and loop welding machine or nylon hook and loop fastener welding machine, is a high-efficiency device that utilizes ultrasonic vibration to weld materials such as non-woven fabric, nylon felt, and hook and loop fasteners. The following is a detailed introduction to this equipment:

I. Equipment Composition

The plastic nylon cable tie ultrasonic non-woven fabric welding machine mainly consists of a pneumatic transmission system, control system, ultrasonic generator, transducer, tool head, and mechanical devices. These components work together to complete the welding process.

II. Working Principle

Energy Conversion: The ultrasonic generator converts electrical energy into high-frequency mechanical vibration energy.

Energy Transmission: The converted mechanical vibration is transmitted through the welding head to the materials to be welded. The shape and material of the welding head are crucial for transmission efficiency and welding quality.

Material Melting: When the ultrasonic vibration energy is sufficiently strong, the molecular vibration on the material surface intensifies, causing a local temperature rise and melting.

Pressure Fusion: While the material is melting, the welding head applies a certain pressure to further fuse the melted materials together.

Cooling and Solidification: Under continuous ultrasonic vibration, the melted material gradually cools and solidifies, forming a strong weld.

III. Application Methods

The plastic nylon cable tie ultrasonic non-woven fabric welding machine can achieve material welding through various methods, including but not limited to:

Fusion Welding: Uses ultrasonic vibration to melt the material interface, achieving an aesthetically pleasing, fast, and strong fusion effect under certain pressure.

Spot Welding: Uses a small welding head to weld large materials point by point, or a full row of toothed welding heads pressed directly onto the material to achieve spot welding.

Rivet Welding: Uses ultrasonic vibration to locally heat and melt the material into a rivet shape, achieving mechanical riveting of different materials.

IV. Scope of Application

This equipment is widely used for processes such as edge sewing, welding, melting, cutting, and embossing of synthetic fiber fabrics. It is suitable for various products, including clothing lace, bed covers, pillowcases, car covers, tents, packaging straps, backpacks, travel straps, hand straps, curtains, raincoats, windbreakers, snowsuits, toys, gloves, tablecloths, chair covers, quilt covers, masks, hair accessories, and ornaments.

V. Advantages

Efficiency: Fast welding speed and high production efficiency.

Eco-friendly: No need for auxiliary materials such as needles, threads, or glue; clean and pollution-free.

Durability: Welding strength is close to the original material strength, with stable and reliable welding results.

Flexibility: Suitable for various materials and process requirements, and can be adjusted according to specific needs.

In summary, the ultrasonic non-woven fabric nylon felt hook and loop fastener welding machine is an efficient, eco-friendly, durable, and