Blood Type Card 8-Channel Microcolumn Gel Automatic Filling Production Line

Maizhi Blood Group Card 8-Channel Microcolumn Gel Automatic Filling Production Line Performance Parameters:

Maizhi Blood Group Card 8-Channel Microcolumn Gel Automatic Filling Production Line reshapes the manufacturing standards of blood group cards with innovative technology, seamlessly integrating nine core processes. Through three major technological breakthroughs—bubble-free, wall-adhesion-free, and centrifugation-free—it enhances product quality and production efficiency.
The automatic card sorting and mold loading process integrates visual recognition and mechanical transmission, completing card calibration and mold loading within 3 seconds with millimeter-level positioning accuracy, improving efficiency by over 80% compared to manual operations.
The automatic gel filling process employs microfluidic technology and high-precision peristaltic pumps, achieving quantitative filling at the 0.1μL level and completing filling within 150 milliseconds, with errors controlled within ±0.02mm to ensure detection accuracy.
The automatic film feeding and sealing process utilizes infrared sensing and servo pressing, completing seamless bonding of medical aluminum-plastic film in 0.5 seconds, with sealing strength reaching 1.5 times the industry standard.
The automatic laser cutting and aluminum film molding process uses fiber lasers to achieve 50μm precision cutting, with edge roughness Ra＜0.8μm, ensuring the integrity of the sealing structure.
The automatic double-sided labeling process is equipped with visual correction and vacuum adsorption, completing double-sided labeling in 1.2 seconds, supporting RFID chip implantation to meet traceability requirements.
The automatic inspection process builds dual quality control with AI vision and spectral analysis, simultaneously detecting 12 indicators with a defect recognition rate of 99.9% and defective product removal in＜0.3 seconds.
The automatic boxing process uses six-axis robots to achieve high-speed operation of 80 boxes/minute, with automatic box sealing via ultrasonic welding reaching IP65 protection level.
The automatic barcode scanning and QR code labeling process integrates industrial-grade scanning and intelligent coding, generating unique traceability codes and achieving full-process traceability through the MES system.
This production line reduces human error by over 95%, increases capacity by 3 times, and drives the intelligent upgrade of the blood group testing industry.