Mechanical Equipment Conveyor Network

Mechanical Equipment Conveyor Hooked Wire Mesh Specialized for Food / Mining / Electronics Industries Wear-Resistant and Tensile-Resistant Conveyor Transmission / Material Screening Mesh

II. Product Overview:

In mechanical equipment conveying and screening scenarios (such as conveyor transmission, material grading, and automated production), traditional conveyor meshes often face issues like rapid wear, tensile deformation, material clogging, and poor adaptability. This mechanical equipment conveyor hooked wire mesh is specifically designed to address these pain points. It is woven from high-strength metal wires and can be customized according to equipment models (conveyor belt width, rotation speed) and material characteristics (particle size, hardness, corrosiveness). It features wear resistance, tensile strength, precise mesh openings, environmental corrosion resistance, and easy installation, making it suitable for various industries such as food processing, mining crushing, electronic assembly, and building material production. It effectively enhances equipment operational efficiency and reduces failure rates.

III. Core Advantages:

Combining the characteristics of mechanical equipment conveying—"high-frequency operation (8-16 hours daily), strong material friction, complex environments (high temperature / oil stains / dust), and high precision requirements"—this product highlights its fundamental differences from ordinary conveyor meshes:

1. High-Strength Wear Resistance, Withstands Continuous Friction and Tension

• Material and Strength:
  • Uses 65Mn spring steel wire (high toughness, suitable for small to medium material conveying, such as electronic components and food), 304 stainless steel wire (resistant to acid and alkali corrosion, suitable for food / pharmaceutical / chemical industries), and high-carbon steel wire (hardness HRC30-40, suitable for heavy materials in mining / building materials, such as ores and cement blocks). Wire diameter ranges from 1.0-4.0mm (customizable based on material weight: 1.0-2.0mm for light materials, 3.0-4.0mm for heavy materials).
  • Tensile strength ≥600MPa, elongation at break ≥12%, capable of withstanding continuous conveyor belt tension (≤50kN/m) and high-frequency material friction (e.g., ore conveying, with wear resistance 50% higher than ordinary steel wire meshes). The mesh body is less prone to breakage or localized wear.
• Wear-Resistant Process:
  • Surface can be customized with "hardening treatment" (carburizing / chrome plating), with surface hardness ≥HV500, reducing material冲刷 wear. The "double-twist加密编织" process ensures that the mesh node咬合 strength is ≥90% of the mesh body strength, preventing localized tearing.

2. Precise Mesh Openings, Prevents Clogging and Improves Conveying Efficiency

• Customized Mesh Design:
  • Mesh sizes range from 0.5cm×0.5cm (fine screening, e.g., chips, screws) to 10cm×10cm (heavy materials, e.g., ores), with an error ≤0.2mm, ensuring:
    • Screening Equipment: Accurately separates different particle materials (e.g., screening sand and gravel in the building materials industry, with mesh openings matching material particle size to prevent遗漏 or clogging).
    • Conveying Equipment: Mesh size适配 material dimensions (e.g., conveying biscuits and糖果 in the food industry, with mesh openings slightly smaller than the material to prevent掉落 while reducing clogging).
• Weaving Process Guarantee:
  • Uses "precision hooked" process, with a flat mesh surface (flatness error ≤2mm/m), no凸起 or凹陷, avoiding material偏移 or clogging during conveying, improving equipment operational stability.

3. Environmental Corrosion Resistance, Adapts to Complex Industrial Scenarios

• Resistance to Environmental Interference:
  • Temperature Resistance: 304 stainless steel version can withstand -20°C to 300°C (suitable for food baking and high-temperature drying equipment); high-carbon steel wire version can withstand -40°C to 200°C (suitable for outdoor mining equipment), with no脆化 or deformation under high or low temperatures.
  • Corrosion Resistance: 304 stainless steel wire (resistant to acids and alkalis, suitable for food cleaning and chemical raw material conveying), galvanized steel wire (resistant to oil stains and dust, suitable for mechanical processing workshops). Service life in humid, oily, and dusty environments is 3-8 years (depending on environmental differences), reducing停机 replacement frequency.
• Easy-to-Clean Design:
  • Smooth mesh surface (no焊点, no毛刺), with "mirror polishing" treatment customizable for the food industry, making oil stains and residues easy to rinse (compatible with CIP cleaning systems). The mining industry uses "large apertures +疏编 structure" to reduce material residue and lower cleaning costs.

4. Flexible Adaptation, Compatible with Multiple Equipment Types

• Customization Dimensions:
  • Size Adaptation: Mesh width 0.5-5m (matching conveyor belt width, e.g., 1-2m for common conveyor lines, up to 5m for mining equipment), length customizable (supports infinite splicing for long-distance conveying), can bend slightly with equipment弧度 (e.g., curved conveyor belts, bending radius ≥1m) without affecting operation.
  • Interface Customization: Can customize "flange edges," "hook interfaces," or "welded joints" based on equipment connection methods, ensuring precise对接 with conveyor belts and drive rollers to avoid slipping or偏移 during operation.

IV. Technical Parameters:

V. Applicable Scenarios: Covering Multi-Industry Mechanical Equipment

• Core Industries and Equipment:
  • Food Processing: Biscuit production line conveying, fruit and vegetable cleaning and screening, meat cutting conveyor lines. 304 stainless steel material meets food contact standards (FDA certified), oil-resistant and easy to clean.
  • Mining / Building Materials: Ore crushing conveying, sand and gravel screening, cement block transmission. High-carbon steel version is wear-resistant and suitable for heavy equipment.
  • Electronics / Light Industry: Small parts (e.g., screws, chips) conveying and screening, small apertures (0.5-1cm) for precise separation to avoid material mixing.
  • Environmental Protection / Recycling: Garbage sorting equipment conveying mesh, metal scrap screening, resistant to acid and alkali corrosion, suitable for harsh environments.

VI. Service Guarantee: Industrial-Grade Procurement Support

• Customized Solutions: Based on equipment models (e.g., conveyor belt width, rotation speed) and material characteristics (particle size, hardness, corrosiveness), free customization advice on material, wire diameter, and mesh openings is provided, along with CAD drawings (including interface dimensions) to ensure perfect compatibility with equipment.
• Certifications and Testing: Material化验 reports (e.g.,成分检测 for 304 stainless steel), wear resistance test reports, and FDA and LFGB certifications for the food industry are provided to meet industry compliance requirements.
• Supply Chain and After-Sales:
  • Standard specifications shipped within 3 days, custom orders delivered in 7-10 days. Supports "sample testing first (providing 1㎡ sample for wear resistance and adaptability testing), with bulk orders placed after approval." Volume discounts available for industrial procurement.
  • Installation guidance manuals (including对接 techniques with equipment) are provided, with a 3-year warranty (free replacement for non-human-induced wear breakage) and lifelong technical consultation (e.g., solutions for localized replacement after wear).