Concrete pump pipe inner wall quenching equipment

Pump Tube Quenching Equipment   Concrete Pump Tube Inner Wall Quenching Machine, Product Details Analysis----Composed of three main parts:
1. IGBT Super Audio Frequency Power Supply
2. A set of tooling matched with the power supply: During quenching, it is required that the inner wall of the pump tube be quenched uniformly, necessitating that the pump tube moves at a constant speed along the axis. The pump tube is tilted during quenching to allow the quenching water to flow out. 
3. Coaxial Water-Cooled Inductor: This inductor is specially designed by our company for pump tube quenching, spraying water while quenching to ensure the pump tube is less prone to deformation.

      Pump Tube Quenching Equipment   Concrete Pump Tube Inner Wall Quenching Machine Unique Features||Uses specially made transformers, with inductors over three meters long. Quenching employs a low-loss, high-insulation coaxial structure inductor with an outer diameter of 55. The inductor length is 4500mm, capable of quenching concrete pipes up to 4000mm in length. The inductor withstands 3000V between poles. The front end of the inductor uses a quick-connect design for customer convenience. For technical consultation on the Concrete Pump Tube Inner Wall Quenching Equipment, contact Manager Miao Zhigao at 15838311591.

     The quality and lifespan of concrete pump tubes depend critically on the precision of the inner wall and the quenching process requirements. Concrete pump tubes are made of special material steel pipes. After inner wall quenching and carburizing chemical treatment, the flange bushardness reaches 58-60 degrees, extending the pipeline's service life by 3-5 times. This saves users time and costs, eliminates the hassle of frequent replacements, and improves production efficiency. The performance and lifespan of unquenched concrete pump tubes differ from those that are quenched; quenched concrete pump tubes can transport nearly 10,000 cubic meters more concrete. Therefore, quenching is very important for concrete pump tubes. We welcome major manufacturers to purchase our company's super audio frequency concrete pump tube inner wall quenching equipment.

Concrete Pump Tube Inner Wall Quenching Equipment||The complete heat treatment quenching process plan is as follows:
Quenching Hardness: HRC52-60.
Quenching Travel Speed: 300-400mm/minute, approximately 7 minutes per 3-meter concrete pump tube.
Quenched Layer Depth:   1.5-2.5mm
Quenching Water Temperature Below: 45℃ Electricity Consumption During Quenching: 3 kWh/meter.
Concrete pump tube service life increased by 3-5 times, with almost no deformation after quenching.

 High-Quality Vertical CNC Quenching Machine Tool Main Features:
1. Universal Vertical Quenching Machine Tool: Workpiece main motion is scanning type.
2. Large Vertical Quenching Machine Tool: Inductor main motion is scanning. Mainly used for: large shafts, motors, oil cylinders, oil cylinder piston rods, etc.
3. Horizontal Quenching Equipment: Mainly used for smaller long shafts, small diameter piston rods, oil cylinders, ball screws, shock absorber piston rods, etc.

   High-Quality Vertical CNC Quenching Machine Tool Main Technical Parameters:
Swing Diameter: 400mm
Clamping Length: 1000mm
Rotation Speed: 30-100 rpm (adjustable)
Lifting Speed: 2-60mm/s (adjustable speed, with rapid lifting function)
Power Supply: 380V   50-60HZ
Power: 1.1KW
Weight: 300KG 
Dimensions: 700*1200*1900

    Note: Custom CNC quenching machine tools can be ordered to suit your needs, tailor-made, dedicated quenching machine tools.