Fully Automated Online ICT-FCT Testing System

With over 30 years of experience in automated online ICT-FCT testing, we provide comprehensive automated online testing solutions. For more than three decades, we have focused on the ICT field, accumulating extensive professional expertise.

Electronics manufacturers in the 5G, Internet of Things (IoT), automotive, and energy industries now operate in a highly complex, globally interconnected manufacturing environment. As their manufacturing operations evolve, they require testing systems that not only deliver high throughput but also ensure consistent and repeatable test results, enabling them to fully leverage the advantages of the "smart factory" environment in the Industry 4.0 era.





I. Features of Automated Online ICT-FCT Solutions
● Leveraging excellent online testing technology, automated online ICT solutions are versatile and flexible, offering numerous advantages:
● Compact design saves production line space
● Stable and reliable performance ensures long-term normal operation of the production line
● Faster testing speeds comprehensively improve testing efficiency
● Seamless integration with full technical support

II. Application Areas:
Automotive electronics, energy industry, IoT, medical, home appliance control boards, etc.
III. Specifications:
A: Equipment Parameters:

(1) Estimated equipment dimensions: Length 1250mm, Width 780mm, Height 1650mm (1800mm including signal tower light).
(2) Testable PCB dimensions: Width 350-450mm, length not exceeding 450mm, component height not exceeding 65mm (top), 8mm (bottom). The PCB must have at least 6mm of board edge on one side (free of components and test points).
(3) The PCB must have three or more reasonable positioning holes (if no positioning holes are present, positioning must rely on the board edge according to the actual situation).
(4) The PCB must not have flexible wires longer than 20mm (subject to specific circumstances).
(5) The conveyor轨道 consists of three sections of belt轨道: buffer waiting station (scanning station), testing station, and NG sorting station. When a defective product is detected at the testing station, it can be placed in the designated area (specific belt脱离轨道, stacked 4-5 pieces).
(6)轨道 width is manually adjustable.
(7) The height of the conveyor轨道 from the ground is 900mm ±30mm.
(8) Belt speed is adjustable, with a maximum speed of 4-8 seconds/meter.
(9) Casing color: Gray-white
(10) Conveyor direction: Left to right.
(11) Test points: 1024 points, expandable to 2048 test points.
(12) Different PCBs require manual更换 of corresponding fixtures.
(13) Number of PCBs tested per cycle (board entry): 1 piece.
(14) Equipped with a ribbon printer (for printing defect items).
(15) Cylinder stroke greater than 150mm, with a预留 space of more than 20mm under the board (to prevent interference with components on the bottom of the PCB).
(16)预留 interface for MES and hardware positions (barcode scanner and display).

B: Input power: AC 220V, 50-60Hz
C: Total power: Approximately 500W
D: Pneumatic system pressure: 0.4-0.6Mpa
E: Cycle time: 3 seconds/piece (throughput state). Actual testing speed depends on specific requirements.
F: System positioning accuracy:
Reference three-point mechanical positioning: 0.25±0.05mm (轨道 positioning), fixture positioning 0.05±0.05mm (final positioning).

G: Electrical control section:
Automated system controlled by PLC, integrating various sensors and motors.