China Filter Pressure Tester LB-25-Y - China Supplier
China Filter Pressure Tester LB-25-Y - China Supplier

Filter Pressure Tester LB-25-Y

Price:电议
Industry Category: Machinery
Product Category:
Brand: 雷铂
Spec: LB-25-Y


Contact Info
  • Add:山东省青岛市黄岛区珠江路1389号, Zip:
  • Contact: 望玉萍
  • Tel:15335321536
  • Email:wangyuping@leibo.tech

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Description
Additional Information

Qingdao Leibo Technology Co., Ltd.

I. Product Overview

LB-25-Y is a high-precision experimental device specifically designed for testing the melt filtration performance of polymer materials, such as polyethylene (PE), polybutylene adipate terephthalate (PBAT), polyvinyl alcohol (PVA), ethylene-vinyl acetate (EVA), polypropylene (PP), and others. By simulating the melt filtration process in actual production, this device provides scientific basis and data support for material modification, process optimization, and filter media performance evaluation.


II. Main Technical Parameters

ItemParameter
ModelLB-25-Y
Applicable MaterialsPE, PBAT, PVA, EVA, PP, etc.
Screw DiameterΦ25mm
Screw L/D Ratio30:1
Screw Speed0-100 rpm (adjustable)
Melt PumpRated flow 50-60 m³/min, drive power 400W
Screen Plate SizeΦ40mm
Pressure Range0-35 MPa
Pressure Resolution0.01 MPa
Temperature Control Range0-300℃
Temperature Accuracy±1℃
Heating MethodHeating rod + heating ring combination
Main Motor Power1.5kW (servo motor driven)
Rated Power4kW
Voltage220V AC (380V optional)
Safety ProtectionAutomatic overpressure protection
Overall Dimensions1100×550×1500 mm
Overall Weight230 kg
Control MethodPLC + touch screen intelligent control
Data AcquisitionReal-time pressure curve display, report generation
Software FunctionSupports FPV filtration pressure value testing, curve recording, data export
Filter Screen StructureDouble or triple layer structure, quick replacement
Application FieldsMaterial R&D, quality control, production process optimization, filter media performance evaluation

III. Working Principle

The LB-25-Y tests the melt filtration performance of polymer materials through the following methods:

  1. Melt Conveying System: Utilizes a Φ25mm screw with a 30:1 L/D ratio to ensure stable and uniform melt conveyance during extrusion.
  2. Melt Pump: Equipped with a high-precision melt pump with a rated flow of 50-60 m³/min and drive power of 400W, enabling stable melt conveyance and pressure control.
  3. Filtration System: Features a Φ40mm screen plate after the melt pump, allowing quick filter replacement and supporting multi-layer filtration structures (e.g., double or triple layers) for testing various filter media.
  4. Pressure Monitoring System: Includes high-precision pressure sensors to monitor real-time pressure changes during filtration, with a resolution of 0.01MPa, generating complete pressure-time curves.
  5. Temperature Control System: Uses a combination of heating rods and rings, with a temperature range of 0-300℃ and accuracy of ±1℃, ensuring stable and controllable temperatures during experiments.
  6. PLC + Touch Screen Control: Integrates a PLC control system with a touch screen interface for parameter setting, operation control, data recording, and report generation.

IV. Core Functions and Features

1. High-Precision Pressure Testing

  • Pressure range of 0-35MPa with 0.01MPa resolution, meeting high-precision filtration performance testing requirements.
  • Supports real-time pressure curve display for analyzing pressure trends during filtration.

2. Intelligent Control System

  • PLC + touch screen control for easy operation and user-friendly interface.
  • Supports multi-parameter linkage control (e.g., temperature, speed, pressure) for automated testing processes.

3. Quick Filter Replacement

  • Φ40mm screen plate allows quick filter replacement, suitable for multi-layer filtration testing.
  • Multi-hole plate support structure facilitates easy installation and replacement of filters.

4. High Stability and Safety

  • Servo motor drive ensures smooth operation with low noise.
  • Equipped with automatic overpressure protection to halt operation in abnormal conditions, ensuring safety.

5. Data Recording and Analysis

  • Supports real-time data acquisition and storage, generating FPV filtration pressure value test curves.
  • Data can be exported in standard formats for further analysis and report generation.

6. Compact Structure for Laboratory Use

  • Compact dimensions of 1100×550×1500mm and weight of 230kg, ideal for laboratory space layout.
  • Suitable for university labs, research institutions, and material enterprise R&D departments.

V. Application Scenarios

The LB-25-Y is widely used in the following fields:

Application ScenarioDescription
Material Modification ResearchEvaluates the impact of additives and fillers on melt filtration performance.
Production Process OptimizationOptimizes extrusion process parameters by simulating actual filtration conditions.
Filter Media Performance EvaluationTests filtration efficiency and pressure loss of different filter structures (e.g., filter discs, screens).
Film Production Quality ControlMonitors melt filtration performance during film production to ensure product quality.
Color Masterbatch Quality InspectionAssesses the dispersion and filtration performance of color masterbatches in melts.
Filler Material Dispersion TestingEvaluates the dispersion uniformity of fillers in melts.

VI. Advantages and Competitiveness

AdvantageDescription
High Precision0.01MPa pressure resolution meets high-precision testing needs.
High StabilityServo motor drive and PLC intelligent control ensure stable and reliable operation.
Easy OperationTouch screen interface with intuitive parameter settings for convenient operation.
Comprehensive DataSupports real-time data acquisition, curve display, and report generation.
Strong ExpandabilityModular design allows for additional functional modules to meet various testing needs.
High SafetyEquipped with multiple safety mechanisms, including overpressure and overtemperature protection.

Official website: http://www.leibo.tech

Industry Category Machinery
Product Category
Brand: 雷铂
Spec: LB-25-Y
Stock:
Origin: China / Shandong / Qingdaoshi
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