Rubber factory dust collector flameless explosion vent device

A flame-free explosion venting device is a safety apparatus designed to protect equipment and personnel by automatically shutting down equipment or pipelines during explosions or fires, preventing the spread of flames or expansion of explosions. Its operational principle involves detecting changes in gas pressure and temperature inside pipelines or equipment to determine the risk of explosion or fire. If a hazard is confirmed, the device immediately closes the equipment or pipeline while releasing pressure to safeguard both machinery and personnel.

Brief Introduction to the Flame-Free Explosion Venting Device for Dust Collectors in Rubber Factories:

1. It consists of two parts: an explosion venting panel and a flame extinguishing module;

2. Suitable for indoor dust explosion venting without flames, offering high venting efficiency and cost-effectiveness;

3. Effectively blocks flames and heat, providing a safe environment for equipment, buildings, and personnel, while also collecting dust to reduce environmental pollution;

4. When combined with an isolation valve, it not only prevents pressure waves and flames from propagating to upstream production areas but also mitigates secondary explosions, reducing property damage and ensuring personnel safety.

Product Parameters:

Static opening pressure: 0.01 MPa;

Frame material: Carbon steel or stainless steel;

Flame arrestor material: 304SS;

Applicable dust: St1 and St2 dust with Kst ≤ 300 barg*m/s, ensuring effective venting area meets requirements;

Product classification: Based on operational conditions, it can be divided into rectangular flame-free venting devices and curved flame-free venting devices;

Applicable equipment: Dust collectors, bucket elevators, drying equipment, cyclone separators, dust collectors;

Industries: Wood processing, plastics, spray painting, food and dairy, plastic and dye processing, grain storage and processing, pharmaceuticals, coal processing, brewing, chemicals, metal processing, chemicals, power, cement, and more.

Working Principle of the Flame-Free Explosion Venting Device for Dust Collectors in Rubber Factories:

The flame-free venting device comprises two components—an explosion venting panel and a flame extinguishing module. The explosion venting panel responds rapidly to rising deflagration pressure, opening immediately to reduce pressure. As the expanding fireball passes through the open venting panel, it is intercepted by the flame extinguishing module. The stainless steel precision mesh, supported by a frame, acts as a three-dimensional flame trap, extinguishing the flame and preventing propagation, thereby avoiding secondary or multiple explosions. The flame extinguishing module eliminates deflagration flames, reduces the temperature of hot gases, and captures both burning and unburned dust passing through the open venting panel.

Simultaneously, pressure waves or noise generated by production equipment are minimized. When flames pass through the mesh flame arrestor, heat exchange occurs between the arrestor and the flames, rapidly cooling the high-temperature flames, venting pressure and smoke, while also reducing pressure waves or noise from production equipment.

Application Fields:

Widely used in industries such as grain, metallurgy, chemicals, power, light industry, tobacco, pharmaceuticals, machining, and solid waste treatment. Applicable equipment includes cyclone separators, bag dust collectors, dust collectors, cartridge filters, pneumatic conveying systems, rod or ball mills, bucket elevators, dryers and ovens, roller grinders, and buildings.

With increasingly stringent environmental inspections, safety has become a major concern. Traditionally, explosion venting panels were installed on dust collectors to release overpressure caused by dust explosions. However, such installations on indoor equipment are not permitted by safety regulations due to risks to surrounding personnel and equipment, as pressure waves and flames from explosions could trigger secondary or multiple explosions. Therefore, relying solely on explosion venting panels for dust collectors is unreliable. We recommend using flame-free venting + isolation technology (a cost-effective solution) or suppression + isolation technology to ensure production safety.

There are three main methods for dust explosion protection: venting, isolation, and suppression.

Venting: Releases explosion pressure in advance through a pressure relief device to protect equipment from damage.

Isolation: Prevents flame propagation by using an isolation valve to block the explosion.

Suppression: Detects sparks with a detection device, which then activates a fire suppression system to instantly extinguish the flames and prevent explosions.