AI Intelligent Edge-Finding Fully Automatic Image Measuring Instrument

The Novator series AI Intelligent Edge-Finding Fully Automatic Image Measuring Instrument adopts a marble main body and a precision servo control system, combining traditional image measurement with laser measurement and scanning technology. It enables precise measurement of surface dimensions, contours, angles and positions, geometric tolerances, 3D spatial morphology, and dimensional structures of various complex parts.

The Novator series AI Intelligent Edge-Finding Fully Automatic Image Measuring Instrument also supports strobe lighting and flying image capture functions, enabling high-speed measurement and significantly improving measurement efficiency. It features independently adjustable and replaceable RGB lighting, adapting to more complex workpiece surfaces. Its AI automatic edge-finding technology for image measurement greatly enhances measurement efficiency, helping enterprises build automated, unmanned, and intelligent production lines.

Product Advantages

Stable Moving Platform, High Measurement Accuracy

1. Precision marble base with excellent stability and high accuracy.

2. Precision linear slide rails and servo control system for ultra-low decibel silent operation.

3. Three-axis fully automatic programmable inspection for batch inspection of complex features.

Laser Scanning Imaging, 3D Composite Measurement

1. Supports point laser contour scanning measurement for contour measurement in the height direction.

2. Supports line laser 3D scanning imaging for 3D scanning imaging and spatial measurement.

3. VisionX measurement software supports various contour measurements and 3D spatial measurements, seamlessly connecting 2D/3D hybrid measurement.

Strobe Lighting Source, High-Speed Hardware Flying Image Capture

1. Equipped with strobe lighting source, supporting both strobe and normal dual modes.

2. Supports flying image capture mode, improving measurement efficiency by 5–10 times.

3. Incorporates the stitching measurement function of Zhongtu flash measuring instruments, leveraging comprehensive advantages.

Replaceable RGB Surface Light, Independently Adjustable Surface Light

1. Replaceable RGB surface light and white surface light, adaptable to various complex colors and material surfaces.

2. Surface light can be independently adjusted for better observation of sample surfaces.

3. Supports segmented programming control of six-ring eight-zone surface light, transmitted light, and coaxial light.

Automatic Measurement, Faster Batch Processing

1. Program matches the workpiece coordinate system and automatically executes the measurement process.

2. Supports import of CAD drawings and Gerber drawings for coordinate system matching measurement.

3. In CNC fixed coordinate system mode, fast and accurate batch measurement can be performed.

Simple Operation, Easy and Worry-Free

1. Equipped with a large-format navigation camera for quick workpiece positioning.

2. Features lens anti-collision function for ease and peace of mind.

3. Integrated operation interface, allowing anyone to easily set up and measure.

Software Measurement Functions

1. Measurement tools: Scan to extract edge points, multi-segment extraction of edge points, circular extraction of edge points, ellipse extraction, frame selection to extract contour lines, focus points, nearest points, etc.

2. Measurable geometric quantities: Points, lines, circles (center coordinates, radius, diameter), arcs, centers, angles, distances, line widths, hole positions, hole diameters, number of holes, distance between holes, distance from hole to edge, distance from arc center to hole, distance from arc center to edge, distance from arc high point to arc high point, distance from intersection point to intersection point, etc.

3. Construct features: Intersection points, center points, extreme points, endpoints, line between two points, parallel lines, perpendicular lines, tangent lines, bisectors, centerlines, line segment fusion, radius-drawn circles, three-line inscribed circles, two-line radius inscribed circles, etc.

4. Geometric tolerances: Straightness, roundness, profile tolerance, position tolerance, flatness, symmetry, perpendicularity, concentricity, parallelism, etc.

5. Coordinate systems: Instrument coordinate system, point-line, two-point X, two-line workpiece coordinate systems; image registration coordinate system; allows translation, rotation, and manual adjustment of the coordinate system.

6. Quick tools: R-angle, horizontal pitch, circumferential pitch, sieve mesh, slot holes, contour comparison, springs, O-rings, and other special tools for rapid measurement.

7. Supports batch tolerance setting, grade classification, and custom color management.

AI Image Measurement Application Cases

1. In the new energy industry, when measuring edge features of battery back covers, the small step落差 on the edges causes multi-layer boundary interference and low contrast in imaging. Automatic batch measurement cannot automatically capture the target edge, so manual measurement is required. Zhongtu AI measurement can排除 multi-layer boundary interference, automatically识别 the target edge even with low contrast, improving measurement efficiency by 4.5 times while eliminating human error for more stable measurement data.

2. In the 3C industry, when measuring the edge lines of手机中框, the irregular boundaries and numerous interferences make traditional automatic measurement prone to errors, requiring manual measurement. Even with irregular and干扰 boundaries, Zhongtu AI automatic measurement can exclude interference and automatically extract the correct position, further improving measurement efficiency.

3. For metal edges with模糊不清 boundaries, excessive burrs, and uneven warping, AI measurement can automatically filter out burr interference and accurately extract boundaries.

4. For cylindrical features on black plastic parts with varying shapes and unclear edge contours, traditional automatic measurement is prone to errors, while AI extraction is precise and stable.

5. For plastic sheets with numerous boundary interferences that cannot be automatically extracted, manual measurement is time-consuming and labor-intensive. AI measurement can accurately exclude interferences on the boundary and extract the correct position.

Application Fields

The Novator series AI Intelligent Edge-Finding Fully Automatic Image Measuring Instrument can be used in machinery, electronics, molds, injection molding, hardware, rubber, low-voltage electrical appliances, magnetic materials, precision stamping, connectors, terminals, mobile phones, home appliances, printed circuit boards, watches, cutting tools, metrology, and inspection fields.

Partial Technical Specifications

Please note: Due to market development and product development needs, the content in this product documentation may be updated or modified at any time based on actual circumstances without prior notice. We appreciate your understanding for any inconvenience caused.

If you have any questions or need more detailed information, please feel free to contact Zhongtu Instrument for consultation.