2D Image Measuring Instrument

The fully automated vision measuring system, based on AI technologies such as automatic edge extraction, automatic trimming, automatic focusing, measurement synthesis, and image synthesis, can autonomously learn and memorize the operational processes of measurement paths, focusing, point selection, function switching, manual correction, and lighting configuration. It easily learns all the actual operations performed by the user and, combined with its automatic focusing and fuzzy operations—such as area search, target locking, edge extraction, and point selection—achieves artificial intelligence.

Zhongtu Instrument's Novator series video measuring systems employ a marble main body and a precision servo control system, integrating traditional video measurement with laser measurement and scanning technologies. They also support strobe lighting and flying image capture functions, enabling high-speed measurement and significantly improving measurement efficiency. Equipped with independently adjustable and replaceable RGB lighting, they adapt to more complex workpiece surfaces. Applicable in machinery, electronics, molds, injection molding, hardware, rubber, low-voltage electrical appliances, magnetic materials, precision stamping, connectors, terminals, mobile phones, home appliances, printed circuit boards, watches, metrology, and inspection fields, they enable precise measurement of surface dimensions, contours, angles and positions, geometric tolerances, 3D spatial morphology, and dimensional structures of various complex parts.

Technical Specifications

Product Advantages

Stable Moving Platform, High Measurement Accuracy

1. Precision marble base ensures excellent stability and high accuracy.

2. Precision linear slide rails and servo control system enable ultra-low decibel silent operation.

3. Three-axis fully automatic programmable inspection for batch measurement of complex features.

Laser Scanning Imaging, 3D Composite Measurement

1. Supports point laser contour scanning measurement for profile measurement in the height direction.

2. Supports line laser 3D scanning imaging for 3D scanning and spatial measurement.

3. VisionX measurement software supports multiple contour and 3D spatial measurements, seamlessly integrating 2D/3D hybrid measurement.

Strobe Lighting, High-Speed Hardware Flying Image Capture

1. Equipped with strobe lighting, supporting both strobe and normal modes.

2. Supports flying image capture mode, improving measurement efficiency by 5~10 times.

3. The Novator series video measuring systems incorporate the stitching measurement function of Zhongtu's flash measuring instruments, leveraging comprehensive advantages.

Replaceable RGB Surface Light, Independently Adjustable Surface Light

1. Replaceable RGB and white surface lights adapt to various complex colors and material surfaces.

2. Surface light can be independently adjusted for better observation of sample surfaces.

3. Supports segmented programming control of six-ring eight-zone surface light, transmitted light, and coaxial light.

Automatic Measurement, Faster Batch Processing

1. Program matches workpiece coordinate system and automatically executes measurement processes.

2. Supports import of CAD and Gerber drawings for coordinate system matching measurement.

3. In CNC fixed coordinate system mode, enables fast and accurate batch measurements.

Simple Operation, Easy and Worry-Free

1. Features a large-format navigation camera for quick workpiece positioning.

2. Includes lens anti-collision function for ease of use.

3. Integrated operation interface allows anyone to easily set up and measure.

Software Functions

Measurement Functions

1. Measurement tools: Scan to extract edge points, multi-segment edge point extraction, circular edge point extraction, ellipse extraction, frame selection for contour extraction, focus points, nearest points, etc.

2.Video measuring systems can measure geometric quantities: Points, lines, circles (center coordinates, radius, diameter), arcs, centers, angles, distances, line widths, hole positions, hole diameters, number of holes, hole-to-hole distances, hole-to-edge distances, arc center-to-hole distances, arc center-to-edge distances, arc high point-to-high point distances, intersection-to-intersection distances, etc.

3. Construct features: Intersection points, center points, extreme points, endpoints, line between two points, parallel lines, perpendicular lines, tangent lines, bisectors, centerlines, line segment fusion, radius-drawn circles, three-line inscribed circles, two-line radius inscribed circles, etc.

4. Geometric tolerances: Straightness, roundness, profile tolerance, position tolerance, parallelism, symmetry, perpendicularity, concentricity, parallelism, etc.

5. Coordinate systems: Instrument coordinate system, point-line, two-point X, two-line workpiece coordinate systems; image registration coordinate system; allows translation, rotation, and manual adjustment of coordinate systems.

6. Quick tools: Rapid measurement of special features such as R angles, horizontal pitch, circumferential pitch, sieve mesh, slot holes, contour comparison, springs, O-rings, etc.

7. Supports batch tolerance setting, proportional grading, and custom color management.

Record Management Functions

1. Centralized management of all measurement records.

2. CNC measurement supports barcode scanner input.

3. Query by workpiece model, name, inspection date, workpiece identification code, etc.

Data Output Functions

1. Can output reports in Excel, Word, and TXT formats.

2. Supports import and export of AutoCAD files.

3. Supports real-time output to Excel templates, with customizable templates.

4. Outputs SPC analysis reports, including statistical values (e.g., CA, CPK, PP) and control charts (e.g., mean and range charts, mean and standard deviation charts, median and range charts, individual and moving range charts).

5. Supports Q-DAS transmission and custom remote data interface.