Integrated Profilometer

Zhongtu Instrument SJ5800Integrated Profilometer adopts ultra-high precision nano-diffraction optical measurement system, ultra-high straightness grinding-level friction guide rail, high-performance DC servo drive system, and high-performance computer control system technology. It can perform one-time scanning measurement of the contour, waviness, and roughness of part surfaces, especially for one-time detection of roughness and contour dimensions on large-range curved surfaces and inclined surfaces, such as arc surfaces, spherical surfaces, and special-shaped surfaces, for various roughness parameters (such as Ra, Rz, etc.), micro contour Pt, and waviness parameters.

Product Introduction

SJ5800Integrated Profilometer ensures ultra-high stability and straightness of measurement through ultra-high straightness grinding-level friction guide rails and high-performance servo drive motors. It uses an ultra-high precision nano-diffraction optical rotary axis measurement system and a high-precision linear grating X-axis to establish a two-dimensional coordinate system of the workpiece surface contour. The computer employs a high-precision calibration system to correct and calibrate the sampled data, ultimately restoring the workpiece contour information and displaying it as a graph. Using the analysis tools provided by the software, various roughness parameters and contour parameters can be analyzed for both the contour and micro contour.

Application Fields

SJ5800Integrated Profilometer can be widely used in precision machining, automotive, bearings, machine tools, molds, precision hardware, and other industries. This instrument can inspect part surfaces, especially large-range curved surfaces such as arc surfaces, spherical surfaces, and special-shaped surfaces. It is a powerful tool for fine roughness measurement in the field of large curved surface measurement (bearings, artificial joints, precision molds, gears, blades, bearing rollers).

Application Cases

For example, high-precision contour parameter detection of key engine components such as the thermostat inner cylinder, valve rocker arm, and camshaft.

1) Roughness detection of the thermostat inner cylinder contour

2) Roughness detection of the valve rocker arm inner hole

3) Contour dimension and roughness detection of the engine camshaft

Product Advantages

Professional bearing measurement, high stability, high precision

1. Has a large roughness measurement range of 12mm~24mm, professionally testing the inner and outer sides of bearings. Optional professional bearing fixtures and roller analysis for convenient testing.

2. Resolution up to 0.1nm, system residual error less than 3nm.

3. Ultra-high straightness grinding-level friction guide rails and a special ruby rotary axis system provide ultra-high sensitivity and measurement precision for rotation.

4. Highly stable drive design ensures no vibration or interference during operation, guaranteeing the precision of the system's scanning movement.

5. Precision calibration platform can correct and compensate for instrument parameters and stylus tip wear, meeting the requirements of high-precision contour measurement.

Flexible, intelligent, and simple operation

1. Integrated contour and roughness measurement without switching modules.

2. One-click stylus insertion and removal, with a specially designed high-rigidity plug-and-play structure, no need for screw locking, convenient, fast, stable, and reliable.

3. Each motion axis has hardware and software protection to reduce damage to the stylus and instrument caused by operator errors.

4. Equipped with a servo mechanism to prevent rapid falling when scanning steep slopes.

5. Intelligent constant measuring force system, with adjustable measuring force levels of 0.5-3mN, reduces measurement errors caused by changes in measuring force, suitable for measuring various soft and hard workpieces.

6. Combined adjustment control handle allows quick completion of stage translation, X-axis and Z-axis positioning, stylus arm swinging, and speed grading adjustment.

7. Automatically evaluates roughness according to GB/T, ISO, JIS, and other standards.

8. Software operation interface is simple and intuitive, allowing anyone to easily set up and measure.

Automatic, batch, and fast measurement

1. For simple workpieces, only the measurement length needs to be set for one-click measurement;

For complex workpieces, segmented measurement can be performed at any position, and templates can be created for batch contour measurement.

2. In CNC fixed coordinate system mode, batch contour measurement can be performed quickly and accurately.

3. Automatically saves measurement results, and measurement reports can be output in various formats after measurement is completed.