Fully Automatic 2.5D Image Measuring Instrument

China Instrument NovatorFully Automatic 2.5D Image Measuring Instrument adopts a marble main body and a precision servo control system to achieve high-precision motion measurement. It combines traditional image measurement with laser measurement and scanning technology, enabling 2.5D and 3D composite measurements. It can precisely measure the surface dimensions, contours, angles and positions, geometric tolerances, 3D spatial morphology, and dimensional structures of various complex parts.

NovatorFully Automatic 2.5D Image Measuring Instrument also supports strobe lighting and flying image capture functions, enabling high-speed measurement and significantly improving measurement efficiency. It features independently adjustable and replaceable RGB lighting, adapting to more complex workpiece surfaces.

Product Advantages

Stable Moving Platform, High Measurement Accuracy

1. Precision marble base, excellent stability and high accuracy.

2. Precision linear slide rails and servo control system, ultra-low decibel silent operation.

3. Three-axis fully automatic programmable inspection, enabling batch inspection of complex features.

Laser Scanning Imaging, 3D Composite Measurement

1. Supports point laser contour scanning measurement for contour measurement in the height direction.

2. Supports line laser 3D scanning imaging, enabling 3D scanning imaging and spatial measurement.

3. VisionX measurement software supports various contour measurements and 3D spatial measurements, seamlessly connecting 2D/3D hybrid measurement.

Strobe Lighting Source, High-Speed Hardware Flying Image Capture

1. Equipped with strobe lighting source, supporting both strobe and normal dual modes.

2. Supports flying image capture mode, improving measurement efficiency by 5~10 times.

3. Incorporates the stitching measurement function of China Instrument's flash measuring instrument, leveraging comprehensive advantages.

Replaceable RGB Surface Light, Independently Adjustable Surface Light

1. Replaceable RGB surface light and white surface light, adapting to various complex colors and material surfaces.

2. Surface light can be independently adjusted for better observation of sample surfaces.

3. Supports segmented programming control of six-ring eight-zone surface light, transmitted light, and coaxial light.

Automatic Measurement, Faster Batch Processing

1. Program matches workpiece coordinate system, automatically executes measurement process.

2. Supports import of CAD drawings and Gerber drawings, coordinate system matching measurement.

3. In CNC fixed coordinate system mode, fast and precise batch measurement can be performed.

Easy Operation, Worry-Free

1. Equipped with a large-format navigation camera for quick workpiece positioning.

2. Features lens anti-collision function, ensuring worry-free operation.

3. Integrated operation interface, allowing anyone to easily set up and measure.

Software Measurement Functions

1. Measurement tools: Scan to extract edge points, multi-segment extraction of edge points, circular extraction of edge points, ellipse extraction, box selection to extract contour lines, focus points, nearest points, etc.

2. Measurable geometric quantities: Points, lines, circles (center coordinates, radius, diameter), arcs, centers, angles, distances, line widths, hole positions, hole diameters, number of holes, distance between holes, distance from hole to edge, distance from arc center to hole, distance from arc center to edge, distance from arc high point to arc high point, distance from intersection point to intersection point, etc.

3. Construct features: Intersection points, center points, extreme points, endpoints, line between two points, parallel lines, perpendicular lines, tangent lines, bisectors, center lines, line segment fusion, radius drawing circle, three-line inscribed circle, two-line radius inscribed circle, etc.

4. Geometric tolerances: Straightness, roundness, profile tolerance, position tolerance, flatness, symmetry, perpendicularity, concentricity, parallelism, etc.

5. Coordinate systems: Instrument coordinate system, point-line, two-point X, two-line workpiece coordinate systems; image registration coordinate system; allows translation, rotation, and manual adjustment of coordinate systems.

6. Quick tools: R-angle, horizontal pitch, circumferential pitch, sieve mesh, slot holes, contour comparison, springs, O-rings, and other special tools for rapid measurement.

7. Supports batch tolerance setting, grade classification, and custom color management.

Measurement Interface

Height Measurement

NovatorFully Automatic 2.5D Image Measuring Instrument is equipped with three sensor configurations: (1) Touch trigger probe; (2) Point laser (laser coaxial displacement sensor); (3) Triangular laser, enabling precise measurement of part height dimensions.

1. Contact Measurement

The combination of image measuring instrument and touch trigger probe is equivalent to a small coordinate measuring machine, also known as a composite image measuring instrument. At points where height measurement is required, the probe captures elements (points or surfaces), and then the Z-axis auto-focus function in the image measuring software is used to measure the height.

2. Non-Contact Measurement

By integrating point laser (laser coaxial displacement sensor) and triangular laser sensor configurations, point laser contour scanning measurement and line laser 3D scanning imaging are used for height measurement and flatness measurement, applicable to mirror and smooth inclined surfaces; or using the Z-axis auto-focus function in the image measuring software to measure height. This method reduces human error, ensuring consistent results regardless of the operator, making it very simple and convenient.

Flatness Measurement

When measuring flatness, the object to be measured can be placed on the worktable of the 2D image measuring instrument. Using optical magnification lenses and image processing software, the height differences on the object's surface are detected, and the flatness parameters of the surface are calculated. By comparing with standard samples, it can be determined whether the object's surface meets the specified flatness requirements. It should be noted that when measuring flatness with a 2D image measuring instrument, appropriate optical magnification and image processing algorithms must be selected to ensure the accuracy and reliability of the measurement results.

Optical Probe Flatness Measurement

3D Topography Measurement

Equipped with a high-precision line scan laser probe, it performs non-contact 3D contour scanning imaging, suppressing multiple reflections, and enabling rapid and precise batch measurement of dimensions. Through 3D imaging views,微小 features of product topography can be observed, and 2D and 3D images can be output and saved in real time, supporting 2D and 3D product dimension measurement.

Partial Technical Specifications

Please note: Due to market development and product development needs, the content in this product information may be updated or modified at any time according to actual circumstances without prior notice. We appreciate your understanding for any inconvenience caused.

If you have any questions or need more detailed information, please feel free to contact China Instrument for consultation.