1L Laboratory Ceramic Internal Mixer

Product Description

The 1L Ceramic Internal Mixer is specifically designed for the front-end mixing process of advanced ceramic injection molding, such as zirconia and alumina. With its excellent wear resistance (surface hardness up to HRC 72-74), residue-free cleaning, and outstanding safety performance, the Weibulen 1L Ceramic Internal Mixer has won the favor and praise of numerous ceramic customers. For more information about the 1L Ceramic Internal Mixer, please feel free to contact Manager Chen at 17305929816.

I. Basic Introduction of the 1L Ceramic Internal Mixer:

Utilizing advanced coaxial separation technology, the rotor can be separated with one end face as the axis, breaking the bottleneck of traditional internal mixers. The 5L Ceramic Internal Mixer is specifically designed for expensive, high-hardness, and easily contaminated materials like zirconia and alumina. The inner chamber is treated with high-end wear-resistant materials, effectively preventing unnecessary economic losses caused by material contamination. When the mixing chamber opens and closes, the rotor remains suspended in the middle, facilitating easy color change and material cleaning. Operators can access every part of the chamber, thanks to the full-range, dead-angle-free design. It offers wide process adaptability, compact structure, and a rotor speed range of 0-50 RPM with stepless speed regulation, ensuring accuracy and stability.

The mixing chamber of the 1L Ceramic Internal Mixer features a wear-resistant layer prepared using plasma high-velocity oxy-fuel (HVOF) spraying technology to apply a tungsten carbide coating. Tungsten carbide hard particles exhibit extremely high hardness, strength, elastic modulus, and chemical stability, playing a crucial role in resisting external friction, wear, and corrosion. The tungsten carbide coating offers extremely high surface hardness, excellent wear resistance, high corrosion resistance, oxidation resistance, and fatigue resistance, making it widely used in engineering fields. Studies have been conducted on the wear resistance, corrosion resistance, toughness, and coating adhesion strength of this coating, with comparisons made to electroplated hard chromium layers in terms of performance and actual service life.

II. Features of the 1L Ceramic Internal Mixer:

1. Equipment Concept: Uniform mixing of materials, easy color change and material cleaning, stable and precise transmission system with low noise, wear resistance, and corrosion resistance. The mixing chamber uses electric heating and water cooling, featuring fast heating, precise temperature control, environmental friendliness, energy efficiency, low maintenance rate, high production efficiency, excellent dispersion performance, and mixing effect.

2. Cleaning Aspect: Designed with an openable mixing chamber, drawer-style opening, and gravity discharge, ensuring no dead angles and zero residue. This offers significant advantages for expensive and contamination-sensitive materials.

3. Rotor Design: Features a detachable design, allowing easy disassembly, simple operation, and convenient maintenance.

4. Sealing Design: Utilizes a self-lubricating dry mechanical compression shaft seal on one end and an oil-pressure compression method on the other end, ensuring excellent sealing performance.

5. Heating Method: Employs imported segmented heating tubes embedded in the chamber. Heating power: 13 kW, maximum temperature: 300°C. It offers high heating efficiency, stable temperature control, fast heating, and significant energy-saving advantages.

6. Compact Design: The entire machine occupies a small footprint, saving space, and features user-friendly design.

7. Control System: Uses Siemens PLC control, programmable color touch screen, and human-machine interface. All operating parameters can be set and controlled arbitrarily. The plastication curve can be dynamically displayed. It is easy to operate and understand, with a high-end and elegant appearance, making it highly favored by customers.

III. Technical Parameters of the 1L Ceramic Internal Mixer:

Effective Mixing Volume: 1L

Main Motor: 5.5 KW, renowned brand: Siemens motor

Gearbox: Hardened gear reducer, renowned brand: Guomao

Pressure Cylinder: Japanese SMC

Front-to-Rear Speed Ratio: 1:1.27

Front and Rear Speeds: Frequency conversion adjustable

Heating Method: Electric heating (imported segmented heating tubes)

Temperature Control Range: Room temperature ~ 300°C

Cooling Method: Tap water cooling

Control System: Control electrical components from Taiwanese brands

Opening and Closing Locking Device: Uses hydraulic system

Total Power: The entire machine is equipped with overload protection and emergency stop switch

Voltage: 380V, 50Hz, three-phase five-wire system