5L Experimental Metal-Ceramic Powder Intensive Mixer

I: Weibulen 5L Experimental Metal-Ceramic Powder Internal Mixer Machine Purpose

The Weibulen 5L Experimental Metal-Ceramic Powder Internal Mixer is suitable for mixing, dispersing, kneading, and plasticizing raw materials such as metals, ceramics, and plastics. It is a small-scale experimental equipment in the industry, a product chosen by universities, research laboratories, and other institutions, and is one model among small experimental internal mixers, more commonly used for experiments in universities and research units.

II: Application Scope

It has been selected by many domestic universities and institutions, with main collaborative units including higher education institutions, research institutes, central state-owned enterprises, listed companies, and corporate entities.

III: Technical Features

The mixing chamber is made of full alloy material, highly wear-resistant; open-close structure is easy to disassemble and clean without contamination; energy-saving, safe, easy to operate; PLC intelligent system; excellent dispersion; low noise; long service life; extremely low maintenance frequency; built-in dust collector. All technologies are from Taiwan, with core components imported.

1. The mixing chamber adopts the "M-W" pressurization type, equipped with cooling or heating devices. Material: full alloy, processed in one piece by precision CNC machine tools to ensure strength and accuracy.

2. Rotor blades: HRC can reach about 62, ensuring wear resistance and durability.

3. Servo coaxial separation technology: The rotor can be separated with one end face as the axis, breaking the bottleneck of traditional internal mixers. The open-close internal mixer effectively controls unnecessary economic losses caused by material contamination. When the mixing chamber opens and closes, the rotor remains suspended in the middle, making cleaning and material change convenient, and the rotor is detachable, allowing staff to clean any part with a full-range, no-dead-angle design.

4. Transmission system. A newly designed high-efficiency low-voltage three-phase asynchronous motor, with a cast iron casing, suitable for continuous duty (S1) operation. Features high efficiency, novel structure, aesthetic design, low noise, minimal vibration, high insulation grade, stable quality, and high torque.

5: Temperature control system: heating, cooling, constant temperature.

6: Software control system:

6.1 Data collection and export:

The PLC system collects parameters such as speed, temperature, and torque every 1 minute and exports them in table form. This facilitates the organization and analysis of experimental data, greatly enhancing the convenience and reliability of scientific research experiments.

6.2 Real-time curve display:

Real-time curves of speed, temperature, torque, etc., enable more scientific analysis of material status and adjustments to formulation experiments.

6.3 Quick check and self-check function:

It has the advantage of quickly identifying fault points, reducing repair time, and avoiding secondary damage caused by misjudgment. If an external oil temperature machine exceeds the set upper limit, it will alarm, indicate, stop working, cut off power, etc.

IV: Technical Parameters:

Working capacity:------------------------5L

Mixing chamber and rotor material------------------------Full alloy

Rotor speed ratio:------------------------1:1.25 (customizable)

PLC:-------------------------Programmable

Display screen:--------------------------10 inches

Installation dimensions:---------------------------L850×W1350×H2150mm

Total machine weight:---------------------------1800KG

V: After-Sales Service

1. Provide on-site installation guidance;

2. Responsible for on-site debugging and trial runs of supplied equipment until acceptance;

3. Responsible for on-site operation and maintenance training for the recipient's personnel;

4. One-year warranty under correct operation, with long-term supply of spare parts guaranteed;

5. Long-term technical consultation services;
6. Free regular on-site inspection and maintenance every 2 years, with labor and travel expenses borne by our company during maintenance.

7. Inside or outside the warranty period, upon receiving notice of equipment failure from the demand side, the supplier will provide a clear solution within 3 hours; if it is determined that supplier personnel are needed, domestic repairs will be carried out within 48 hours. For international users, it depends on visa situations and further negotiation with foreign clients.