Small Experimental Internal Mixer

1L Ceramic Internal Mixer | The 1-liter ceramic internal mixer is specifically designed for the front-end mixing of advanced ceramic injection molding processes such as zirconia and alumina. With its excellent wear resistance (surface hardness up to HRC 72-74), residue-free cleaning, and outstanding safety performance, the Weibulen 1L Ceramic Internal Mixer has won the favor and praise of numerous ceramic customers. For more information about the 1L Ceramic Internal Mixer,

I: Basic Introduction of the 1L Ceramic Internal Mixer:

Utilizing advanced coaxial separation technology, the rotor can be separated with one end face as the axis, breaking the bottleneck of traditional internal mixers. The 5L Ceramic Internal Mixer is specifically researched and designed for expensive, high-hardness, and easily contaminated materials like zirconia and alumina. The inner chamber is treated with high-end wear-resistant materials, effectively controlling unnecessary economic losses caused by material contamination. When the mixing chamber opens and closes, the rotor remains suspended in the middle, facilitating easy color change and material cleaning. Operators can clean every part thoroughly with a fully accessible, no-dead-angle design. It offers wide process adaptability, compact structure, and small size. The rotor speed is steplessly adjustable from 0 to 50 rpm, ensuring precise and stable operation.

Mixing Chamber of the 1L Ceramic Internal Mixer: The wear-resistant layer is prepared using plasma high-velocity oxygen-fuel spraying technology to apply a tungsten carbide coating. Tungsten carbide hard particles exhibit extremely high hardness, strength, elastic modulus, and chemical stability, playing a crucial role in resisting external friction, wear, and corrosion. The tungsten carbide coating offers extremely high surface hardness and excellent wear resistance, along with high corrosion resistance, oxidation resistance, and fatigue resistance, making it widely used in engineering fields. The wear resistance, corrosion resistance, toughness, and coating adhesion strength of this coating have been studied and compared with electroplated hard chromium layers in terms of performance and actual service life.

II: Features of the 1L Ceramic Internal Mixer:

1. Equipment Concept: Uniform mixing of materials, easy color change and material cleaning, stable transmission system, precise and noiseless operation, wear and corrosion resistance. The mixing chamber uses electric heating and water cooling methods, featuring fast heating, precise temperature control, environmental friendliness, energy efficiency, low maintenance rate, high production efficiency, excellent dispersion performance, and mixing effect.

2. Cleaning Aspect: Designed with an openable mixing chamber, drawer-style opening, and gravity discharge of materials, ensuring no dead angles and zero residue. It offers significant advantages for expensive and contamination-sensitive materials.

3. Rotor Design: Adopts a detachable design, enabling easy disassembly, simple operation, and convenient maintenance.

4. Sealing Design: Utilizes a self-lubricating dry mechanical compression shaft seal on one end and an oil-pressure compression method on the other end, ensuring excellent sealing effectiveness.

5. Heating Method: Employs imported segmented heating tubes embedded in the structure. Heating power: 13kW, maximum temperature: 300°C. It features high heating efficiency, stable temperature control, rapid heating, and significant energy-saving advantages.

6. Compact Footprint: Saves floor space with a user-friendly design.

7. Control System: Uses Siemens PLC control, programmable color touch screen, and human-machine interface. All operating parameters can be arbitrarily set and controlled. The plasticizing curve can be dynamically displayed. It is easy to operate and understand, with a high-end and sophisticated appearance, making it highly favored by customers.

III. Technical Parameters of the 1L Ceramic Internal Mixer: 

Effective Mixing Volume: 1L

Main Motor: 5.5KW, renowned brand: Siemens motor

Gearbox: Hardened gear reducer, renowned brand: Guomao

Pressure Cylinder: Airtac

Front-to-Rear Speed Ratio: 1:1.27

Front and Rear Speeds: Frequency conversion adjustable

Heating Method: Electric heating (imported segmented heating tubes)

Temperature Control Range: Room temperature ~300°C

Cooling Method: Tap water cooling  

Control System: Control electrical components from Taiwanese brands

Opening and Closing Locking Device: Uses hydraulic system

Total Power: The entire machine is equipped with overload protection device and emergency stop switch

Voltage: 380V, 50Hz, three-phase five-wire system