5L Easy-to-Clean Ceramic Internal Mixer After-Sales Support

5L Ceramic Internal Mixer | The 5-liter ceramic internal mixer is specifically designed for the front-end mixing process of advanced ceramic injection molding. The Weibulen 5L Ceramic Internal Mixer has won the favor and praise of numerous ceramic customers due to its excellent wear resistance (surface hardness up to HRC 72-74), dead corner-free cleaning, and outstanding safety performance. For more information about the 5L ceramic internal mixer,

I: Basic Introduction of the 5L Ceramic Internal Mixer:

Utilizing advanced coaxial separation technology, it can be separated with one end face of the rotor as the axis, breaking the bottleneck of traditional internal mixers. The 5L ceramic internal mixer is specifically researched and designed for expensive, high-hardness, and easily contaminated materials such as zirconia and alumina. The inner cavity is treated with high-end wear-resistant materials, effectively controlling unnecessary economic losses caused by material contamination. While the mixing chamber opens and closes, the rotor remains suspended in the middle, facilitating easy color change and material cleaning. Staff can clean any part, thanks to the all-around dead corner-free design. It offers wide process adaptability, compact structure, and small size, with rotor speed adjustable from 0 to 50 RPM through stepless speed regulation, ensuring accuracy and stability.

Mixing Chamber of the 5L Ceramic Internal Mixer: The wear-resistant layer is prepared using plasma high-velocity oxygen fuel (HVOF) spraying technology to apply a tungsten carbide coating. Tungsten carbide hard particles possess extremely high hardness, strength, elastic modulus, and chemical stability, playing a crucial role in resisting external friction, wear, and corrosion. The tungsten carbide coating features extremely high surface hardness and excellent wear resistance, along with high corrosion resistance, oxidation resistance, and fatigue resistance, making it widely used in engineering fields. Studies have been conducted on the wear resistance, corrosion resistance, toughness, and coating bonding strength of this coating, comparing its performance and actual service life with that of electroplated hard chromium layers.

II: Features of the 5L Ceramic Internal Mixer:

1. Equipment Concept: Uniform mixing of materials, easy color change and material cleaning, stable transmission system, no noise, wear resistance, and corrosion resistance. The mixing chamber adopts electric heating and water cooling methods, featuring fast heating, precise temperature control, environmental protection, energy saving, low maintenance rate, high production efficiency, excellent dispersion performance, and mixing effect.

2. Cleaning Aspect: Designed with an openable mixing chamber, drawer-style opening, and gravity discharge of materials, ensuring dead corner-free cleaning and zero residue. It offers significant advantages for expensive and contamination-sensitive materials.

3. Rotor Design: Adopts a detachable design, enabling easy disassembly, simple operation, and convenient maintenance.

4. Sealing Design: Utilizes a self-lubricating dry mechanical compression shaft seal on one end and an oil pressure compression method on the other end, ensuring effective sealing.

5. Heating Method: Employs imported segmented heating tubes embedded in the design, with a heating power of 13kW and a temperature of 300°C. It features high heating efficiency, stable temperature control, fast heating, and significant energy-saving advantages.

6. Compact Machine Footprint: Saves floor space with a user-friendly design.

7. Control System: Uses Siemens PLC control, programmable color touch screen, and human-machine interface. All operating parameters can be arbitrarily set and controlled, with dynamic display of the plasticizing curve. It is easy to operate and understand, offering a high-end and sophisticated appearance, which is highly favored by customers.

III. Technical Parameters of the 5L Ceramic Internal Mixer:

Effective Mixing Volume: 5L

Main Motor:   : Siemens Motor

Reducer: Hard Gear Surface Reducer    : International Trade

Pressure Cylinder:    Japan SMC

Front and Rear Speed Ratio: 1:1.27

Front and Rear Speed: Frequency Conversion Adjustable (ABB)

Heating Method: Electric Heating

Temperature Control Range: Room Temperature ~ 300°C

Cooling Method: Tap Water Cooling

Control System: Control Electrical Components Taiwan Brand

Opening and Closing Locking Device: Hydraulic System

Total Power: The whole machine is equipped with overload protection device and emergency stop switch

Voltage: 380V, 50Hz, Three-Phase Five-Wire System

IV: Service Commitment for the 5L Ceramic Internal Mixer

1. Provide on-site installation guidance;

2. Responsible for on-site debugging and trial run of the supplied equipment until acceptance;

3. Responsible for on-site operation training and maintenance training for the recipient's personnel;

4. One-year warranty under correct operation, with long-term supply of spare parts guaranteed;

5. Long-term provision of technical consultation services;

6. Within and outside the warranty period, the supplier will provide a clear solution within 3 hours upon receiving notice of equipment failure from the demand side; if the supplier's personnel need to be on site, domestic repairs will be completed within 24 hours, and the Pearl River Delta region within 5 hours (excluding travel time). For overseas users, it depends on visa conditions and further negotiation with foreign customers.