110L Internal Mixer

I: 110L Internal Mixer | 110-Liter Internal Mixer | Internal Mixer Manufacturer Working Principle


At a specific temperature (depending on the materials used, some require heating, some require cooling), raw materials are added. Through the rotation of the rotor, different speeds and speed ratios are used to create shear and pressure on the materials, thereby breaking the molecular chains of the materials. Under the conditions of the plasticizing temperature, the raw materials are mixed to achieve the purpose of mixing, allowing various additives and masterbatch to be fully mixed, ensuring uniform distribution of all components.


II: 110L Internal Mixer | 110-Liter Internal Mixer | Internal Mixer Manufacturer Features


1. Rubber (plastic) and other additives are mixed or plasticized under sealed, pressurized, and temperature-controlled conditions, resulting in high production efficiency, uniform material dispersion, excellent quality, no environmental pollution, and convenient material change, color change, and cleaning;


2. The mixing chamber, rotor, upper plunger, and other components adopt a jacketed structure, allowing the introduction of media such as steam, thermal oil, or water for heating or cooling to meet various rubber (plastic) mixing process requirements, ensuring excellent and stable processed material quality;


3. The spiral angle and working length of the rotor ribs are reasonably designed to provide better kneading effects for the materials. The rotor ribs and end faces are hardfaced with wear-resistant hard alloy, and the surfaces of the mixing chamber, rotor, and upper plunger that directly contact the materials are polished and hard chrome-plated, making them bright, wear-resistant, and corrosion-resistant;


4. Materials are loaded from the rear door (or side) of the machine frame, and the mixing chamber tilts forward 140° for discharge, facilitating both the connection of upstream and downstream processes in the production line and the observation and cleaning of the mixing chamber and rotor;


5. The joint between the upper opening of the mixing chamber and the cantilever of the machine frame adopts an arc plate groove labyrinth compression sealing structure, effectively sealing dust. The rotor end face uses a contact external pressure-type lubrication-free sealing structure, which is wear-resistant and durable;


6. The tilting mechanism adopts an enveloping worm gear pair (TOP) with high transmission efficiency and large load capacity, enabling discharge without stopping the machine, eliminating frequent motor starts, and significantly extending its service life;


7. The electrical control system uses a PLC device, providing comprehensive and reliable automatic control monitoring, alarm functions, and necessary interlock protection functions;


8. The 110L internal mixer is equipped with a segmented mixing and plasticizing timing system, automatic alarm system, dust collection system, and electrical control system, effectively ensuring workshop safety and improving production efficiency.

III: 110L Internal Mixer | 110-Liter Internal Mixer | Internal Mixer Manufacturer Characteristics


1. Large mixing capacity, short time, and high production efficiency; 2-3 times that of open mills;


2. Effectively reduces dust flying;


3. Minimizes the loss of compounding agents;


4. Improves product quality and working environment;


5. Safe and convenient operation, reducing labor intensity;


6. Beneficial for achieving mechanical and automated operations;


7. Intermittent plasticizing and mixing of polymer materials under adjustable temperature and pressure in a sealed state.

IV: 110L Internal Mixer | 110-Liter Internal Mixer | Internal Mixer Manufacturer Technical Parameters

Mixing Capacity------------------------------110L
Drive Motor-------------------------------160KW
Tilting Motor-------------------------------5.5KW
Tilting Angle-------------------------------140°
Cooling Method-------------------------------Water Cooling 0.3-0.4Mpa
Output-------------------------------110-130KG (per batch)
Machine Weight-------------------------------Approx. 14500KG

V: 110L Internal Mixer | 110-Liter Internal Mixer | Internal Mixer Manufacturer Service Commitment


1. Provide on-site installation guidance;


2. Responsible for on-site commissioning and trial run of supplied equipment until acceptance;


3. Responsible for on-site operation training and maintenance training for Party A's personnel;


4. One-year free warranty for the unit under correct usage conditions, with long-term guarantee of spare parts supply;


5. Long-term free technical service consultation;


6. During and after the warranty period, the supplier will provide clear solutions within 3 hours upon receiving notice of equipment failure from the demand side; if the supplier's personnel are required to be on site, domestic repairs will be carried out within 48 hours, and within 5 hours in the Pearl River Delta (excluding travel time).