5L Ceramic Internal Mixer

Product Description

The 5L Ceramic Mixer | 5-liter ceramic mixer is specifically designed for the front-end mixing process of advanced ceramic injection molding, such as zirconia and alumina. The Weibulen 5L Ceramic Mixer has won the favor and praise of numerous ceramic customers due to its excellent wear resistance (surface hardness up to HRC 72-74), residue-free cleaning, and outstanding safety performance. For more information about the 5L Ceramic Mixer, please feel free to call: 17305929816 Manager Chen.

I: Basic Introduction of the 5L Ceramic Mixer:

Utilizing advanced coaxial separation technology, the rotor can be separated with one end face as the axis, breaking the bottleneck of traditional mixers. The 5L Ceramic Mixer is specifically researched and designed for expensive, high-hardness, and easily contaminated materials like zirconia and alumina. The inner chamber is treated with high-end wear-resistant materials, effectively controlling unnecessary economic losses caused by material contamination. When the mixing chamber opens and closes, the rotor remains suspended in the middle, making color change and material cleaning convenient. Operators can clean every part thoroughly with a full-range, dead-angle-free design. It offers wide process adaptability, compact structure, and small size. The rotor speed is steplessly adjustable from 0 to 50 rpm, ensuring accuracy and stability.

Mixing Chamber of the 5L Ceramic Mixer: The wear-resistant layer is prepared using plasma high-velocity oxygen fuel (HVOF) spraying technology to apply a tungsten carbide coating. Tungsten carbide hard particles possess extremely high hardness, strength, elastic modulus, and chemical stability, playing a crucial role in resisting external friction, wear, and corrosion. The tungsten carbide coating has extremely high surface hardness and excellent wear resistance, along with high corrosion resistance, oxidation resistance, and fatigue resistance, making it widely used in engineering fields. Studies have been conducted on the coating's wear resistance, corrosion resistance, toughness, and bonding strength, comparing its performance and actual service life with electroplated hard chromium layers.

II: Features of the 5L Ceramic Mixer:

1. Equipment Concept: Uniform mixing of materials, convenient color change and material cleaning, stable transmission system, precise and noiseless operation, wear and corrosion resistance. The mixing chamber uses electric heating and water cooling, featuring fast heating, precise temperature control, environmental protection, energy savings, low maintenance rate, high production efficiency, excellent dispersion performance, and mixing effect.

2. Cleaning Aspect: Designed with an open mixing chamber, drawer-style opening, and gravity discharge, ensuring no dead angles and zero residue. It offers significant advantages for expensive and contamination-sensitive materials.

3. Rotor Design: Adopts a detachable design, allowing easy disassembly, simple operation, and convenient maintenance.

4. Sealing Design: Uses self-lubricating dry mechanical compression shaft seals on one end and hydraulic compression on the other, ensuring effective sealing.

5. Heating Method: Utilizes imported segmented heating tubes embedded in the chamber. Heating power: 13kW, maximum temperature: 300°C. It features high heating efficiency, stable temperature control, fast heating, and significant energy-saving advantages.

6. Compact Footprint: Saves floor space with a user-friendly design.

7. Control System: Equipped with Siemens PLC control, programmable color touch screen, and human-machine interface. All operating parameters can be set and controlled arbitrarily. The plasticizing curve can be dynamically displayed. It is simple and easy to operate, high-end, and elegant, making it highly popular among customers.

III. Technical Parameters of the 5L Ceramic Mixer:

Effective Mixing Volume: 5L

Main Motor: Well-known brand: Siemens motor

Gearbox: Hardened gear reducer | Well-known brand: Guomao

Pressure Cylinder: Japanese SMC

Front-to-Rear Speed Ratio: 1:1.27

Front and Rear Speeds: Frequency adjustable (ABB)

Heating Method: Electric heating

Temperature Control Range: Room temperature ~ 300°C

Cooling Method: Tap water cooling

Control System: Control electrical components from Taiwan brands

Opening and Locking Device: Hydraulic system

Total Power: The machine is equipped with overload protection and emergency stop switch

Voltage: 380V, 50Hz, three-phase five-wire system

IV: Service Commitment for the 5L Ceramic Mixer:

1. Provide on-site installation guidance;

2. Responsible for on-site debugging and trial run of the supplied equipment until acceptance;

3. Provide on-site operation and maintenance training for the buyer's personnel;

4. One-year warranty under correct operation, with long-term supply of spare parts;

5. Long-term technical consultation services;

6. Within and beyond the warranty period, the supplier will provide a clear solution within 3 hours upon receiving notice of equipment failure from the buyer. If on-site service is required, domestic repairs will be completed within 24 hours, and the Pearl River Delta region within 5 hours (excluding travel time). For international users, arrangements will be made based on visa situations and further negotiation with foreign customers.