1L Ceramic Intensive Mixing and Granulation Integrated Machine

I: 1L Ceramic Internal Mixing and Granulation Integrated Machine Machine Purpose

The Weibulen 1L Ceramic Internal Mixing and Granulation Integrated Machine is suitable for mixing, dispersing, and granulating ceramic materials such as zirconia and alumina. The 1L Ceramic Internal Mixing and Granulation Integrated Machine is a small-scale experimental equipment in the industry, a product chosen by universities, research laboratories, and other institutions. It is one model among small experimental internal mixers, more commonly used for experiments in universities and research units.

II: 1L Ceramic Internal Mixing and Granulation Integrated Machine Application Scope

The Weibulen 1L Ceramic Internal Mixing and Granulation Integrated Machine has been selected by many domestic universities and institutions. Main collaborating units include higher education institutions, research institutes, central state-owned enterprises, listed companies, military-industrial enterprises, etc.

III: 1L Ceramic Internal Mixing and Granulation Integrated Machine  Technical Features

The Weibulen 1L Ceramic Internal Mixing and Granulation Integrated Machine features a fully alloy mixing chamber, an open-close structure for easy disassembly and cleaning without contamination, automatic production capability, significantly reducing batch-to-batch variation, uniform granulation, energy efficiency, safety, ease of operation, PLC intelligent system, excellent dispersion, low noise, long service life, extremely low maintenance frequency, built-in dust collector. All technologies are sourced from Taiwan, with core components imported.

1. The mixing chamber adopts the "M-W" pressurization type, equipped with cooling or heating devices. Material: fully alloy, machined in one piece by precision CNC machine tools to ensure strength and accuracy.

2. Rotor blades: HRC can reach about 62, ensuring wear resistance and durability.

3. Servo coaxial separation technology: The rotor can be separated with one end face as the axis, breaking the bottleneck of traditional internal mixers. The open-close internal mixer effectively controls unnecessary economic losses caused by material contamination. When the mixing chamber opens and closes, the rotor remains suspended in the middle, facilitating easy cleaning and material change, and the rotor is detachable, allowing staff to clean any part with a full-range, no-dead-angle design.

4. Transmission system. A newly designed high-efficiency low-voltage three-phase asynchronous motor, with a cast iron casing, suitable for continuous duty (S1) operation. Features high efficiency, novel structure, aesthetic appearance, low noise, minimal vibration, high insulation grade, stable quality, and high torque.

5: Temperature control system: heating, cooling, constant temperature.

6: Software control system:

6.1 Data collection and export:

The PLC system collects parameters such as speed, temperature, and torque every 1 minute and exports them in table form. This facilitates the organization and analysis of experimental data, greatly enhancing the convenience and reliability of scientific research experiments.

6.2 Real-time curve display:

Real-time curves of speed, temperature, torque, etc., enable more scientific analysis of material status and adjustments to formulation experiments.

6.3 Quick check and self-check function

It has the advantage of quickly identifying fault points, reducing maintenance time, and avoiding secondary damage caused by misjudgment. If an external oil temperature machine exceeds the set upper limit, it will alarm, indicate, or stop working, cut off power, etc.

IV: 1L Ceramic Internal Mixing and Granulation Integrated Machine Technical Parameters:

Working capacity:------------------------1L

Mixing chamber material:------------------------Fully alloy

Screw diameter:------------------------Fully alloy

Rotor speed ratio:------------------------1:1.25 customizable

PLC:-------------------------Programmable

Display screen:--------------------------10 inch

Installation dimensions:---------------------------2500 *1350 *1900mm

Total machine weight:---------------------------1700KG

V: After-Sales Service

1. Provide on-site installation guidance;

2. Responsible for on-site debugging and trial run of supplied equipment until acceptance;

3. Responsible for on-site operation training and maintenance training for the recipient's personnel;

4. One-year warranty under correct operation, with long-term supply of spare parts guaranteed;

5. Long-term technical consultation services;
6. Free regular on-site inspection and maintenance every 2 years, with labor and travel expenses borne by our company during maintenance.

7. Within and outside the warranty period, upon receiving notice of equipment failure from the demand side, the supplier will provide a clear solution within 3 hours; if the supplier's personnel need to be on site, domestic repairs will be carried out within 48 hours. For international users, it depends on visa situations and further negotiation with foreign clients.