Intelligent Operation and Maintenance System for Industrial Equipment Solves Power Capacitor Failures - WARENSEN

When the alarm in the distribution room displays "capacitor failure," managers may feel anxious. With over a decade of experience in power compensation equipment services, WARENSEN provides a scientific troubleshooting process to help avoid most secondary losses.

I. Rapid Identification of Five Common Failure Phenomena
Abnormal Temperature: Local temperature rise during operation exceeds 65°C (normal temperature rise ≤35°C).
Capacity Decay: Measured capacity is more than 10% below the rated value or increases by more than 0.5% monthly.
Abnormal Sounds: Internal "buzzing" discharge sounds or cracking noises.
Appearance Abnormalities: Bulging, leakage, or oxidation of terminal connections.
Protection Activation: Frequent triggering of overcurrent/overvoltage/imbalance protection.
II. Golden Troubleshooting Process
Three Principles for Emergency Handling:
Immediately cut off power and hang warning signs.
Use an infrared thermometer to locate hot spots.
Record protection device activation codes.
Four-Step Professional Diagnosis:
Dielectric loss test (tanδ ≤0.2% is normal).
Insulation resistance test (≥1000MΩ).
Capacitance verification (error within ±5%).
Discharge coil calibration (secondary voltage ≤50V).
WARENSEN's Unique Solutions
Modular Replacement Technology: No need for complete disassembly; restore operation in as little as 2 hours.
Intelligent Online Monitoring: Utilize the WRS-CIS series capacitor bank branch impedance characteristic monitoring system to monitor capacitor operation status in real-time and identify failure risks in advance.
Intelligent Switching and Protection: Permanent magnet vacuum switch WRS-ZN12/630Y, equipped with intelligent switching functionality to prevent overvoltage and overcurrent damage.
Customized Maintenance Plans: Develop inspection and maintenance strategies based on application scenarios and environments, providing on-site technical support and troubleshooting.
Dielectric Regeneration Process: Perform vacuum impregnation repairs on mildly aged capacitors.
Preventive Maintenance Recommendations
Establish a quarterly inspection system.
Dust removal (dust accumulation thickness <1mm).
Tighten connections (torque value 25-30N·m).
Environmental monitoring (humidity ≤85%, temperature -25°C to +40°C).
Recommended Upgrade Solutions
Harmonic-resistant capacitors (suitable for scenarios with THD <8%).
Adaptive switching devices (essential for scenarios with load fluctuations >30%).
Cloud platform intelligent health system for equipment (real-time monitoring of equipment status).

Through the above professional solutions and preventive maintenance recommendations, WARENSEN helps you effectively address various capacitor failures and ensure the stable operation of the power system.