Mobile Laser Cladding Equipment

Equipment Introduction

The mobile laser cladding equipment mainly consists of a front-end actuator and a back-end system. The front-end actuator includes a multi-axis industrial robot, a mobile trolley with electrical control systems, a powder feeding mechanism, a laser cladding head, and a cladding nozzle. The back-end system comprises a high-power fiber laser, a water chiller, a power supply cabinet, and a protective gas unit. Mobile cladding equipment is often the only viable repair solution for large-scale equipment maintenance on-site, especially for components that cannot be disassembled or transported.

This equipment not only addresses the urgent need for rapid repair in ensuring the continuous and reliable operation of major成套 equipment in large enterprises but also eliminates the processes of disassembly, transportation, off-site repair, and reassembly. It reduces labor intensity and time for maintenance workers, minimizes equipment downtime, and avoids the costs associated with replacing new parts and transportation. The overall comprehensive benefits are tens to hundreds of times greater than those of traditional methods.

Product Details

Traditional repair methods for high-value large components mainly include argon arc surfacing and conventional laser surfacing. Argon arc surfacing is simple, flexible, and low-cost. However, it involves high heat input, deep heat-affected zones in the base material, poor surfacing precision, complex post-processing, limited applicability, and difficulty in repairing high-hardness materials.

The main advantages of laser repair are its high power density and minimal thermal impact on the component base. It can repair materials that argon arc surfacing cannot. The drawbacks of laser repair are also evident: difficulty in creating drawings before laser processing, challenges in applying digital models, extensive programming workload due to complex 3D models requiring layer-by-layer coding, cumbersome program modifications, difficulty in achieving 3D positioning during processing after model establishment, and the inability to perform on-site repairs for large components because laser repair equipment is too bulky to transport.

Xi'an Guosheng's mobile laser repair equipment is characterized by providing high repair accuracy, flexible repair motion trajectories, and the ability to establish scanning models and repair processes within the same coordinate system. It ensures high-precision scanning and repair, offering a freely movable robotic arm for fast and simple repairs.

Main Features

★ Excellent mobility

★ High repair accuracy

★ Fast and simple repairs

★ High power density with minimal thermal impact on the component matrix

★ Eliminates the need for disassembly, transportation, off-site repair, and reassembly of large components

Specifications