Laser Cladding Repair Process and Advantages for Cylinder Barrel Inner Wall

The main forms of damage to the inner wall of the cylinder barrel include wear, corrosion, and cracks. Wear occurs due to the gradual loss of surface material from prolonged use of the cylinder barrel; corrosion results from chemical reactions on the inner wall surface caused by the medium, leading to deterioration; cracks are defects that arise from stress during the use of the cylinder barrel. The presence of these damages will lead to a decline in the performance of the cylinder barrel. Therefore, the repair and strengthening of the inner wall of the cylinder barrel is an urgent issue that needs to be addressed in industrial production.

The laser cladding repair process mainly includes the following steps:

1. Surface treatment: Clean the inner wall surface of the cylinder barrel thoroughly, removing impurities such as dirt and oxide scale to expose the metal substrate.

2. Coating preparation: Apply a layer of metal or non-metal coating of a certain thickness on the inner wall surface of the cylinder barrel to improve its wear resistance, corrosion resistance, and other properties.

3. Laser cladding: Apply a high-energy laser beam to the coating surface, causing it to rapidly melt, solidify, and form an alloy layer that differs from the base material.

4. Post-treatment: Perform necessary post-treatment on the inner wall of the cylinder barrel, such as cooling and polishing, to ensure it meets performance requirements.

Advantages of laser cladding repair:

1. Excellent corrosion resistance: The alloy layer formed by laser cladding repair has high corrosion resistance, making it suitable for various corrosive environments.

2. Superior wear resistance: The alloy layer formed by laser cladding repair has high hardness and good wear resistance, thereby extending the service life of the cylinder barrel.

3. Good high-temperature resistance: The alloy layer formed by laser cladding repair exhibits excellent high-temperature stability and resistance to high-temperature oxidation, allowing it to be used at elevated temperatures.

4. Simple process: The laser cladding repair process is straightforward, easy to operate, and can be completed quickly, improving production efficiency.

With the continuous advancement of technology, laser cladding repair technology will continue to be refined and developed. It is believed that this technology will see broader application and further development in the future.