Steps and Advantages of Laser Quenching Repair for Discs

A wheel is a high-precision mechanical device widely used in industries such as automotive, aerospace, and petrochemicals. However, during long-term use, wheels are susceptible to deformation, wear, cracks, and other issues due to factors like high temperature, high pressure, and corrosion, which can affect their normal operation and precision. Therefore, wheel repair has become a critical technical challenge.

The primary goal of wheel repair is to restore its shape and dimensional accuracy while enhancing surface hardness and wear resistance. The repair process must take into account factors such as the wheel's material, structure, and usage requirements to select appropriate repair methods and materials.

Generally, wheel repair can be divided into the following steps:

I. Preparation

Before repair, a comprehensive inspection and measurement of the wheel are necessary to understand its material, structure, usage requirements, and other relevant information. Additionally, the required equipment and materials for repair, such as grinders, milling machines, lathes, grinding wheels, and repair agents, must be prepared.

II. Surface Treatment

Surface treatment is one of the critical steps in wheel repair, including operations such as degreasing, derusting, and roughening. During surface treatment, professional cleaning agents and roughening agents are used to remove contaminants like oil stains, rust, and scale from the wheel's surface while roughening it to improve the adhesion of the repair layer.

III. Laser Hardening Repair

Laser hardening repair is an advanced processing technology that significantly enhances the hardness and wear resistance of wheels, thereby extending their service life.

1. Basic Principles of Laser Hardening Wheel Processing

Laser hardening processing is a method that uses a high-energy laser beam to irradiate the wheel surface, causing it to rapidly absorb heat and cool quickly. Under the laser beam's irradiation, the surface material of the wheel heats up rapidly and reaches its melting point, followed by rapid cooling to achieve the hardening effect. This method enables localized hardening, significantly improving the wheel's hardness and wear resistance.

2. Advantages of Laser Hardening Wheel Processing

(1) Improved Hardness and Wear Resistance: Laser hardening processing enables localized hardening, significantly enhancing the wheel's hardness and wear resistance, thereby extending its service life.

(2) Cost Reduction: Compared to traditional hardening methods, laser hardening processing does not require cooling media, thus reducing costs.

(3) Reduced Deformation: Traditional hardening methods may cause wheel deformation, whereas laser hardening processing allows precise control of heat input and distribution, minimizing deformation.

(4) Rapid Processing: Laser hardening processing is fast and efficient, enabling wheel processing to be completed in a short time.

(5) Environmental Friendliness: Laser hardening processing does not require any chemicals or cooling media, making it pollution-free.

Laser hardening repair is the core step in wheel repair, requiring the selection of appropriate repair methods and materials based on the wheel's actual condition. During the repair process, parameters such as temperature, humidity, and pressure must be carefully controlled to ensure repair quality and precision.

IV. Post-Treatment

Post-treatment is the final step in wheel repair, including operations such as trimming, polishing, and inspection. During post-treatment, professional trimming tools and polishing agents are used to smooth the repaired area, while the repaired section is tested and verified to ensure it meets usage requirements.

Wheel repair is a highly technical task that requires professional technicians and equipment support. During the repair process, safety and environmental protection must be prioritized to avoid accidents and environmental pollution. Additionally, for different wheels and repair requirements, appropriate repair methods and materials must be selected to ensure repair quality and effectiveness.