Inductive Powder Molding Servo Press

Xin Tai Ming Inductor Servo Powder Forming Machine Technology: --- Provided by Xin Tai Ming.
The inductor servo powder forming machine is a new type of pure servo dedicated equipment, which is a powder forming machine that uses a servo motor to drive the screw to rotate the upper punch, die, and lower punch for up and down movement. It adopts advanced integrated control and drive technology for machinery, electricity, air, and instruments. It is mainly suitable for the production of structural components such as inductors, magnetic cores, hard alloys, powder metallurgy, and mechanical parts. The servo press has an independent servo system and electrical system, featuring floating pressing to effectively control the forming density of the product. Two demolding methods, protective demolding and general demolding, are available. The electrical control uses a PLC programmable controller. It adopts centralized button control and is equipped with mechanical limit devices to ensure product consistency. It features stability and high efficiency.
Inductor Servo Powder Forming Machine---Servo Electric Press
Pressing drive method: Servo motor + reducer + screw drive.
Drive control method: Yaskawa motion system + touch screen parameterized control.
Operation method: Touch screen parameterized settings, simple and easy to understand.
Safety protection: Fully enclosed protective cover + safety light curtain.

Inductor Servo Powder Forming Machine Technology
Equipment features:
1. Direct drive by servo motor, faster forming speed, higher stability, and low mold wear;
2. The finished product is ejected by a servo motor, ensuring more uniform filling and smoother ejection;
3. For special-shaped products after pressing and forming, when the product is pulled out, the lower mold is higher than the die. This machine can be equipped with a powder box ejection delay device to ensure product quality and the connection between the powder box and the lower mold;
4. High intelligence of the equipment, automatic pressure monitoring, and high safety performance;
5. Simple structure, convenient operation, and easy maintenance;
6. No need to add hydraulic oil, environmentally friendly, and energy-saving.
Comparison of pressed product precision:
1. The drive of the upper and lower punches uses independent screws combined with direct servo motors, achieving a repeat accuracy within 0.01mm with or without load;
2. The density of products with multiple steps and multiple blind holes is uniform, with high precision. The products do not deform or develop hidden cracks after sintering;
3. Simple structure, fewer wear-prone parts, allowing the initial precision of the new machine to be maintained for a long time, while also reducing maintenance;
Comparison of pressing adjustments:
Each axis of the upper two and lower four die frames is directly driven by a servo motor connected to a screw. Each axis can be adjusted and moved individually without interference. The adjustment range of each axis can reach 40mm, meeting the adjustment needs of most stepped products. Parameters are input digitally via the touch screen to control the pressing action of each axis, thereby controlling powder filling, powder movement, and powder pressing. Simple control and convenient operation;

Inductor Servo Powder Forming Machine Technology
Mold changing: Large mold installation space, simple die frame structure, convenient mold installation, and short time;
Safety: Fully enclosed moving parts, eliminating operational safety risks;
Environmental protection: Fully sealed, no oil leakage, no powder leakage, low vibration and noise, and an environmentally friendly, pollution-free working environment;
Maintainability:
1. Stable quality, convenient regular maintenance, and long maintenance cycles;
2. Long mold service life and low equipment maintenance costs;
Equipment performance:
1. According to the floating die pressing system and the constant demolding position principle, regardless of the height of the part, demolding occurs at the same position.
2. The use of a die control system achieves die positioning movement. A reliable flat die stop design ensures precision control of the formed part's dimensions, uniform density, and sturdy, reliable products.
3. The movement of the upper and lower sliders in the servo screw drive system gives the press excellent powder pressing characteristics.
4. The use of a dedicated mold changing and die frame installation system makes die frame replacement more convenient.
5. The simple and direct structure of the press ensures reliable operation and reduces machine failures when pressing complex parts.
6. The equipment operation adopts a human-machine dialogue mode, with a simple structure, convenient operation, and easy maintenance.
The servo powder forming machine is suitable for industries requiring powder pressing, such as inductor cores, powder metallurgy, precision ceramics, hard alloys, and magnetic materials. It is particularly suitable for pressing and forming products with multiple steps and complex shapes, such as magnetic materials, integrated inductor forming, precision ceramics, 5G filters, hard alloys, powder metallurgy, fasteners, stamping forming, new energy, lithium batteries, automotive parts, 3C, and other industries.
The servo motor direct drive press is a revolutionary upgrade in powder forming equipment both domestically and internationally. Compared to ordinary mechanical presses, its significant advantages include: high energy efficiency conversion, no vibration, noise, or overheating, fast response, high intelligence, high control precision and repeat accuracy (within 0.01mm), ability to meet the powder forming process requirements of complex parts, high production efficiency, and convenient maintenance. In contrast, ordinary mechanical presses have low safety, high vibration and noise, high energy consumption, difficulty in precision forming, cumbersome process adjustments, large fluctuations in billet weight and size, difficult quality management, inability to meet the powder forming process requirements of complex parts, low production efficiency, and high mold consumption leading to increased production costs. Therefore, it is an inevitable trend for servo motor direct drive presses to replace ordinary mechanical presses.