803303539 Excavator Hydraulic Oil Filter Element

I. Model Interpretation:

803303539 The model number typically contains rich information and can be broken down as follows:
1HF: Usually represents a pressure line filter element.
41: Refers to the installation height or series code of the filter element, indicating the 41 series.
H: Usually stands for "hydraulic oil" medium.
20: Indicates the filtration precision of the filter element, which is 20 micrometers (μm). This is a medium-precision filter that effectively captures particles causing component wear.
S: Usually indicates the presence of a bypass valve (safety valve).
L: Typically refers to the sealing material being fluororubber, which offers excellent oil and high-temperature resistance.
A: Version code.
000: Usually refers to the initial design or standard length code.
P: Indicates packaging method or a specific version.

II. Key Parameters:
1. Application Location: High-pressure oil circuit (typically installed at critical positions such as pump outlets or before valve blocks to protect precision valve components).
2. Filtration Precision: 20 μm (micrometers).
3. Sealing Material: Fluororubber.
4. Structural Feature: Equipped with a bypass valve (when the filter element is clogged and the pressure differential increases, the bypass valve opens to ensure uninterrupted oil flow, though the oil is unfiltered, providing safety protection).

III. Technical Features and Functions:
1. High-Efficiency Filtration: Utilizes high-quality filter media (typically glass fiber or composite fiber) with high dirt-holding capacity and filtration efficiency, effectively removing solid particulate contaminants from hydraulic systems.
2. Robust Structure: Metal end caps and skeleton ensure the filter element maintains structural integrity under high pressure and pressure fluctuations, preventing collapse or damage.
3. Bypass Valve Protection: The built-in bypass valve is a safety design that prevents system pressure buildup or pump damage when the filter element is completely clogged.
4. Excellent Compatibility: Fluororubber sealing rings are compatible with almost all types of hydraulic oils and can operate stably at higher temperatures.

IV. Application Areas:
This filter element is widely used in various industrial equipment with hydraulic systems, such as injection molding machines, machine tools (machining centers, stamping machines), construction machinery (excavators, cranes, loaders), metallurgical equipment, marine and offshore equipment, and the transmission and control systems of hydraulic pumps, valves, and motors.

V. Replacement Precautions:
Replacement Cycle: Replacement should not be based solely on time. The criteria are:
1. Differential Pressure Indicator: Many filters come with a clogging indicator (signal device). When the pointer enters the red zone or pops out, it indicates the need for replacement.
2. Oil Contamination Testing: Regularly sample and test the hydraulic oil to determine replacement based on contamination levels.
3. Equipment Operating Time: Refer to the maintenance cycle recommended by the equipment manufacturer (typically around 2000 operating hours, but this should be adjusted according to working conditions).
Replacement Procedure:
4. Shut down the equipment and relieve system pressure.
5. Clean the area around the filter housing to prevent contaminants from entering the system.
6. Dispose of the old filter element properly and examine any residue on it, which may help assess internal system wear.
Before installing the new filter element, apply a small amount of clean hydraulic oil to its sealing ring, then hand-tighten until the sealing ring contacts the mounting seat. Do not overtighten with tools. After replacement, start the equipment and check for leaks.
7. Equivalent Replacement Models
Some other brands may offer equivalent replacement filter elements, but be sure to verify all parameters, including dimensions, precision, pressure rating, and bypass valve opening pressure.803303539 is a high-quality hydraulic filter element designed for high-pressure lines, with a precision of 20 micrometers, equipped with a bypass valve and fluororubber sealing ring. It is essential for protecting your hydraulic system.