Fully Automatic Steam Quality Tester Price

Detection Parameters

·Dryness Value: Used to measure the content of liquid water in steam. A higher dryness value indicates less liquid water in the steam, which is more conducive to processes such as sterilization. For example, when sterilizing metal carriers, the dryness value should not be less than 0.95; for non-metal carriers, it should not be less than 0.9236.

·Superheat Degree: Refers to the temperature difference between superheated steam and saturated steam at the same atmospheric pressure. Superheated steam only condenses when its temperature drops to the boiling point, thereby generating the moisture required for sterilization. If the superheat degree does not meet the requirements, it may affect sterilization effectiveness and lead to increased system energy consumption.

·Non-Condensable Gas Content: Detects the content of gases in steam that cannot condense into water, such as air or other inert gases. The presence of non-condensable gases reduces the heat transfer efficiency and sterilization effectiveness of steam. Their volume in every 100ml of saturated steam generally should not exceed 3.5ml.

Working Principle

Primarily based on various physical and chemical analysis methods, the system tests various indicators of steam through processes such as sampling, heating, cooling, and separation. For example, by using a weighing instrument to measure the weight of a certain amount of steam before and after condensation and mixing with a certain amount of room-temperature water, the heat is calculated based on the temperature difference, thereby determining the steam dryness value; by measuring the temperature and pressure of the steam, the superheat degree is calculated based on the pressure-to-steam ratio; by condensing a fixed amount of steam and collecting the released gases, the non-condensable gas content is calculated based on the volume ratio of condensate water to gas.

Main Functions

·Fully Automated Detection: Completes the collection, analysis, and processing of steam samples without manual intervention, significantly improving work efficiency.

·High-Precision Detection: Utilizes precise instrument sensors and data processing systems to enable rapid detection of various parameters in steam, accurately assessing steam purity and quality.

·Real-Time Monitoring: Equipped with real-time monitoring capabilities, it automatically records and outputs detection results, allowing users to monitor steam quality at any time. It can also be set to perform continuous automatic detection at specified intervals and offers wireless remote interfaces for remote monitoring.

·Warning Function: Automatically monitors non-condensable gas content, dryness, and superheat values. When these parameters exceed the set standard range, the instrument automatically issues an alarm to alert users to take timely measures.

·Data Storage and Traceability: Features permission management and audit trail functions, enabling long-term storage of large amounts of detection results. This facilitates easy tracing and querying of historical data, providing strong support for quality control and management in the production process.

Technical Features

·Portable Design: Adopts a mobile design for easy movement between different testing points, meeting the needs of multi-point mobile monitoring. It can test steam quality at steam generation points, usage points, etc.

·Touchscreen Operation: Equipped with an ergonomic large-screen LCD touchscreen design, allowing intuitive and smooth operation even while wearing gloves.

·Rapid Detection: Typically completes the detection of dryness value, superheat degree, and non-condensable gas content within 5-10 minutes, effectively avoiding the safety risks of manual operation and the tediousness of data organization and calculation.

·Built-in Printer: Some instruments come with a built-in non-thermal printer or allow data export via USB interface, enabling users to print paper reports at any time for easy data recording and reporting.

Application Fields

·Pharmaceutical Industry: Used to monitor the quality of pure steam in pharmaceutical processes, ensuring sterility and quality control during drug production and packaging. It is an essential device for guaranteeing drug quality and safety.

·Medical Industry: Can be used for monitoring the quality of pure steam used in equipment sterilization, ward air disinfection, etc., which is crucial for ensuring the sterility of medical environments.

·Food Industry: Used to monitor hygiene indicators during steam sterilization processes, ensuring the safety and hygiene of food processing and preventing contamination due to steam quality issues.

·Chemical Industry: Used to monitor steam purity during production processes, ensuring safety and quality control in chemical production and guaranteeing the precision of chemical reactions and product performance.

·Power Industry: Used to monitor the quality of boiler steam, ensuring normal boiler operation and combustion efficiency. This helps improve energy utilization efficiency and reduce energy consumption.