Fully Automatic Lime Activity Tester

Fully Automatic Lime Activity Tester [Hebi Yinte Instrument and Meter Factory]

Automatic Activity Titrator

This device adopts a combination of computer and PLC, offering simple operation, stable performance, and minimal measurement deviation. It also features a user-friendly interface and functions such as data file storage and query.

The equipment draws on similar domestic and international products and is a new-generation device developed based on the extensive experience of our company's advisory experts who have long been engaged in chemical testing.

Fully Automatic Limestone Activity Tester

Features:

1. Compact size and lightweight;

2. Simplified and rational electrical design with clear component layout and straightforward wiring, facilitating maintenance and debugging;

3. Optimized mechanical movements, significantly reducing failure rates and enhancing long-term operational reliability;

4. Increased automation with extensive user interface windows, meeting automatic testing needs while reducing maintenance workload and costs.

Fully Automatic Limestone Activity Tester Technical Parameters:

Human-Machine Interface (HMI)

The HMI serves as the window for users to directly control and understand the device's internal resources. Through this interface, users can configure parameters, execute functions, and perform automatic calibration, among other user-friendly features. For details, refer to later sections.

Basic Working Principle

The device operates based on programming between an upper computer and PLC. The computer, as the HMI, richly displays the device's working status and allows basic settings as per user requirements. The PLC, as the core control component, manages lifting, stirring, titration, etc. The device supports both automatic and manual modes: automatic follows pre-programmed workflows, while manual allows step-by-step debugging of components.

1. PH detector, range 0–14.00PH, resolution 0.01PH, industrial type;

2. Measurement accuracy: 0.5mL

3. Stirrer speed: 250-300 r/min;

Stirring rod: Φ6×-250mm;

Stirring blade: 0.5×10×60mm;

Material: Teflon

4. Power: 500W;

5. Operating voltage AC220V±10% 50HZ±5%;

Operating environment: 5℃≤ ambient temperature ≤40℃, humidity ≤85%, no strong magnetic fields, no severe vibration.

6. Equipped with constant temperature water outlet: 42℃;

7. Beaker water temperature constant device: 42℃±1℃

3. Device Structure and Working Principle

3.1 Structure and Components

3.1.1 Stirring motor: The motor operates at 270 rpm, meeting the national standard requirement of 250–300 rpm. The motor shaft is connected to a stirring rod that extends into the solution for thorough mixing of substances like limestone in the beaker.

3.1.2 Acid injection port: Made of acid-alkali resistant material, it resists corrosion from acids or bases. The titration acid tube can be inserted here, allowing acid to flow into the beaker below.

3.1.3 PH meter: The PH meter is an electrode sensor that measures the solution's PH value in real-time via connection to an instrument. It comes with a protective cover; when not in use for extended periods, cover it to maintain moisture. The performance of the pH/ORP meter largely depends on electrode maintenance. Regularly clean the electrode to avoid contamination and recalibrate periodically to correct slope errors. For calibration, see relevant sections later. Ensure the electrode is immersed in the solution during reactions or after discharge to prolong its life. Keep cable connectors clean and dry.

Activation: If stored dry, soak the electrode in distilled water for 24 hours before use to activate it; otherwise, calibration and measurement may incur significant errors.

Cleaning: If contamination affects accuracy, gently brush the electrode head with a soft brush and rinse with clean water.