Microwave Debris Removal Industrial Kiln

Microwave impurity removal industrial kiln, with significant organic impurity removal effect

I. Introduction to Microwave High-Temperature Impurity Removal Technology:

Some industrial advanced materials require high purity and cleanliness, typically necessitating processes such as drying, impurity removal, purity enhancement, and quality improvement to meet application standards. Utilizing the characteristic of microwave thermal energy generating heat through friction between polar molecules, organic impurities like carbon can undergo oxidation reactions, combustion, and volatilization, achieving rapid and comprehensive impurity removal. This equipment can be equipped with a blast system. Leveraging the selectivity, catalysis, and non-thermal effects of microwaves facilitates solid-phase diffusion and gasification volatilization of materials, resulting in significantly higher purity and color compared to conventional processes. Microwave heating technology does not involve direct contact between the heat source and the material, making it easy to automate equipment control and save energy. Microwave impurity removal can be applied to advanced materials such as diamond micropowder and silicon carbide substrates, with refined processes and noticeable effects. In the field of microwave high-temperature applications, we possess our own intellectual property rights. We have accumulated some process experience and industrial application examples.

II. Application Characteristics of Microwave Impurity Removal Industrial Equipment:

Principle of Microwave Heating: Microwaves refer to electromagnetic waves with frequencies ranging from 300 MHz to 300 GHz. Dielectric materials composed of polar and non-polar molecules, under the influence of a high-frequency microwave electromagnetic field, cause polar molecules to transition from their original random distribution state to align according to the polarity of the electric field. The polar molecules in the medium shift from their original thermal motion state to follow the alternating microwave electromagnetic field, generating intense friction and producing heat. Microwave energy is converted into thermal energy within the medium, resulting in a macroscopic rise in the medium's temperature. This is the basic principle of microwave heating. Microwave heating belongs to a penetrating internal heating method, where electromagnetic energy directly acts on the molecules of the medium, converting it into heat. The transmissive properties allow both the internal and external parts of the material to be heated simultaneously without the need for heat conduction. The lack of heat dissipation conditions internally creates a temperature gradient distribution where the internal temperature is higher than the external, forming a pressure difference that drives internal heat or moisture to permeate to the surface.

Characteristics of Microwave Industrial Kilns: Energy-saving (high thermal efficiency conversion, saving over 30% energy compared to traditional heating methods), environmentally friendly (no external emissions, effectively reducing the production of harmful substances), clean (materials absorb microwaves and generate heat themselves, no contact pollution, improving product quality and yield), efficient (fast heating speed, high energy utilization). Additionally, microwave industrial equipment produced by Zhongsheng can reach temperatures up to 1600°C, with kiln temperature stability of ±5°C. It can be integrated with automated and intelligent loading and unloading operations, improving the production environment.

III. Introduction to the Quality of Zhongsheng Microwave Kiln Equipment:

Hunan Zhongsheng Thermal Energy Technology Co., Ltd., established in 2011 with a registered capital of 12 million yuan, is primarily engaged in the research, development, and application of microwave thermal energy technology, as well as the design, manufacturing, and sales of microwave technology equipment. The company produces and develops industrially applicable microwave kilns: microwave drying equipment, microwave drying systems, microwave chamber drying rooms, microwave belt drying lines, microwave multifunctional experimental furnaces, microwave muffle furnaces, microwave vacuum experimental furnaces, microwave pyrolysis experimental equipment, microwave high-temperature roller kilns, microwave high-temperature push-plate kilns, microwave rotary kilns, microwave vertical kilns, microwave tunnel kilns, microwave rotary hearth furnaces, microwave annular kilns, microwave bell kilns, microwave pyrolysis kilns, microwave electric hybrid kilns, and other series of industrial kiln equipment manufacturing.

In the field of microwave applications, the company holds 12 invention patents and 57 utility model patents. Among these, microwave heating kiln technology was selected for the Fifth Batch of Key Energy-Saving Technology Promotion Catalog by the National Development and Reform Commission. Compared to low-power household microwave ovens, Zhongsheng Thermal Energy's microwave industrial equipment is designed for continuous operation, stable production, and durability in industrial production. It is specially configured with a 1.5 kW industrial-grade microwave source, with continuously adjustable power to ensure uniform, adjustable, and controllable furnace chamber temperature. It guarantees 24-hour uninterrupted use. Additionally, the proprietary crack antenna energy feeding device ensures a uniform microwave field and prevents microwave reflection from damaging the magnetron, allowing the magnetron to operate 24 hours without shutdown. Replaceable wearing parts can be changed online without stopping production. The unique microwave leakage prevention device ensures microwave leakage does not exceed 1 mW/cm² (microwave leakage not exceeding 5 mW/cm²), significantly improving production safety, while other manufacturers generally only meet industry requirements. All of Zhongsheng's microwave equipment has successful application cases.

IV. Services: Small-scale sampling/technical exchange/site visits/equipment ordering

Microwave Impurity Removal Kiln Consultation Manager Xu: 15674393491

Factory Address: Tonghai Road, Economic Development Zone, Yueyang City, Hunan Province