Microwave Calcination Furnace Equipment

Microwave Calcination Furnace Equipment, Energy-saving, Environmentally Friendly, Carbon Neutral

I. Introduction to the Working Principle of Microwave Calcination Furnace:

The microwave calcination furnace is a new type of heating equipment used for processes such as sintering, calcination, reduction, and oxidation. It is widely applied in metallurgy, new materials, chemical industry, environmental protection, solid waste treatment, and other fields. Its working principle involves placing the material into the furnace, where microwave generators directly radiate microwaves into the material, causing molecular friction and generating heat. Under high-temperature conditions, the material undergoes corresponding chemical reactions to meet the required process specifications. The structure of the microwave calcination furnace generally consists of the furnace body, microwave generators, material inlet and outlet, discharge port, and control system. The furnace body is constructed with microwave-specific linings and specialized refractory materials, offering excellent high-temperature resistance, corrosion resistance, air tightness, and wave permeability. The microwave generators serve as the energy source, converting electrical energy into microwave thermal energy and directly acting on the material to induce high-temperature heating.

II. Characteristics of Microwave Calcination Furnace Heating Technology:

Microwave heating is a non-contact internal heating method, meaning the material heats itself uniformly.Microwave heating technology features rapid heating, selectivity, catalytic properties, non-direct contact between the heat source and the material, ease of automatic control, and energy efficiency.Microwave heating is energy-saving (high thermal conversion efficiency, saving over 30% energy compared to traditional heating methods), environmentally friendly (no external emissions, effectively reducing harmful substance generation), clean (the material absorbs microwaves and heats itself without contact pollution, improving product quality and yield), and highly efficient (fast heating and high energy utilization). ZhongSheng's industrial microwave equipment can operate at temperatures up to 1600°C, with furnace temperature stability of ±5°C. It supports high levels of automation and智能化 operation, improving the production environment. Microwave heating replaces traditional coal, electricity, and gas heating modes, saving over 30% energy; for every 1 kWh of electricity saved, it reduces standard coal consumption by 0.4 kg and CO2 emissions by 0.997 kg.

III. Introduction to ZhongSheng Thermal Energy Microwave Calcination Furnace Features:

ZhongSheng has developed and applied various microwave calcination furnaces, including: microwave drying equipment, microwave drying systems, microwave chamber drying rooms, microwave belt drying lines, microwave multifunctional experimental furnaces, microwave muffle furnaces, microwave vacuum experimental furnaces, microwave pyrolysis experimental equipment, microwave high-temperature roller kilns, microwave high-temperature push plate kilns, microwave rotary kilns, microwave vertical kilns, microwave tunnel kilns, microwave rotary hearth furnaces, microwave annular kilns, microwave bell kilns, microwave pyrolysis kilns, and microwave-electric hybrid kilns, among other series of industrial kiln equipment.

1) The equipment uses large-area microwave antenna energy feeding to avoid localized overheating caused by microwave concentration; the microwave heating cavity employs wave-uniforming devices to ensure even temperature distribution of the heated material.

2) The equipment is equipped with 1.5KW industrial-grade microwave sources, with continuously adjustable power (0.1~1.48kW), ensuring uniform, adjustable, and controllable cavity temperatures to meet various process requirements and enable 24-hour continuous production.

3) Wear-prone parts (magnetrons) can be replaced online without stopping the machine.

4) The equipment is derived from proprietary intellectual property; the company currently holds over 20 invention patents and more than 40 utility model patents.

5) The company's microwave high-temperature heating kiln technology and equipment have been included in the National Development and Reform Commission's Key Energy-saving Technology Promotion Catalog.

6) The equipment features unique leakage prevention technology, automatically alarming and shutting down when microwave leakage exceeds standards; microwave leakage can be controlled to no more than 1mW/cm² (the standard requirement is no more than 5mW/cm²), significantly enhancing safety.

IV. Services: Technical Exchange / Small-scale Sampling / Visits / Equipment Orders

We particularly welcome customers to visit our company for on-site inspections. In the field of microwave industrial equipment, we possess genuine intellectual property technology, pilot-scale equipment, non-standard manufacturing capabilities, and application examples of various furnace types, which cannot be fully conveyed through words or images alone. In the high-temperature microwave application领域, we hold our own invention patents. We have accumulated considerable process experience and industrial application examples. We welcome friends to visit and exchange ideas; please call to schedule an appointment if needed.

Microwave Calcination FurnaceConsultation: Manager Xu 15674393491

Factory Address: Tonghai Road, Economic Development Zone, Yueyang City, Hunan Province