What are the processes involved in customizing an air compressor monitoring device?

What are the customization processes for air compressor monitoring devices?

Requirement Communication: It is necessary to provide detailed requirements, including usage scenarios (such as mining, industrial production, etc.), the number of air storage tanks to be monitored, and the number of air compressor devices to be controlled (specifically for one-control-multiple setups). Special functional requirements, such as remote monitoring and data logging, should be communicated in advance.

Technical Evaluation: The supplier will conduct a technical evaluation based on the customer's requirements. This involves determining whether existing products can meet the needs through simple configuration adjustments or if new design and development are required. For one-control-multiple customizations, the feasibility of multi-channel signal acquisition, processing, and coordinated control between devices will be assessed.

Solution Design and Quotation: Based on the technical evaluation results, the supplier designs a customized solution. The solution includes the hardware components of the device (such as sensor types and quantities, control unit configurations, etc.), software functionalities (such as parameter settings, alarm logic, etc.), and installation methods. Simultaneously, the supplier provides a detailed quotation covering equipment costs, installation and commissioning fees, and after-sales services.

Contract Signing: After the customer confirms the customized solution and quotation, both parties sign a contract. The contract specifies important details such as the device's technical specifications, delivery timeline, payment methods, and after-sales service terms.

Production and Manufacturing: The supplier manufactures the device according to the contract requirements and customized solution. This involves procuring necessary raw materials and components, assembling hardware, and programming software. Throughout the production process, strict quality control standards are followed to ensure the device's performance and quality meet requirements.

Testing and Commissioning: After production is completed, comprehensive testing and commissioning are conducted. This includes simulating actual working environments to verify the functionality of over-temperature and over-pressure protection, ensuring the measurement accuracy of sensors meets requirements, and validating the logic of the control unit. For one-control-multiple devices, the coordinated control functionality among multiple devices is also tested.

Packaging and Delivery: Once testing is passed, the device is packaged and prepared for delivery. The supplier delivers the device to the customer according to the agreed delivery method (such as logistics transportation or on-site installation). Relevant technical documentation, such as user manuals, installation drawings, and maintenance guides, is also provided.