Plastic Hose Light Source Test Chamber
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Plastic Hose Light Source Test Chamber is a key equipment used to simulate natural environmental conditions such as light, temperature, humidity, and rain, in order to evaluate the weather resistance and aging characteristics of materials like plastic hoses during long-term outdoor use. The following provides a detailed explanation from five aspects: equipment principle, core functions, technical parameters, application scenarios, and selection recommendations:
Control of environmental parameters: Combines functions such as constant temperature (40°C-70°C), condensation, and spraying to simulate natural conditions like day-night cycles and rain erosion.
Accelerated aging test: Through high-intensity ultraviolet radiation, materials complete months or even years of outdoor aging processes within days or weeks.
Key technical parameters:
Ultraviolet wavelength: UVA (315-400nm), UVB (280-315nm), UVC (100-280nm, less commonly used).
Irradiance intensity: 0.5-2.0 W/m² (adjustable), with some equipment supporting closed-loop control to maintain stability.
Cycle control: Conditions such as light, darkness, and spraying alternate according to preset programs to simulate the periodic changes of natural climates.
II. Core Functions
Material performance evaluation:
Detect appearance changes in plastic hoses under UV radiation, such as fading, discoloration, chalking, and cracking.
Test the degradation of mechanical properties like material strength, toughness, and oxidation levels.
Accelerated aging test:
Simulate months or even years of outdoor aging effects within days to weeks, significantly shortening the R&D cycle.
Support for comparative experiments:
Test multiple sets of samples simultaneously to compare the weather resistance differences of materials with different formulations or processes.
Compliance with international standards:
Adhere to standards such as GB/T 16422.3, ISO 4892-3, and ASTM D4329 to ensure the accuracy of test results.
III. Key Technical Parameters
Light source type: UV-A (315-400nm) or UV-B (280-315nm) fluorescent lamps, with optional ATLAS brand lamps from the United States.
Temperature range:
Light exposure temperature: 50°C-70°C; Condensation temperature: 40°C-60°C.
Humidity control: Relative humidity 45%-90% RH, supporting condensation or spraying modes.
Irradiance intensity: Adjustable from 0.35 W/m² to 1 W/m² (at 340nm wavelength), equipped with an irradiance meter for real-time monitoring.
Safety features: Over-temperature protection, automatic power-off, door interlock (cuts off lamp power when the door is opened), and water shortage alarm.
IV. Typical Application Scenarios
Plastic hose R&D:
Compare the aging resistance of different base materials (such as PVC, PE, TPU) or additives (such as UV inhibitors).
Quality control:
Batch testing of the weather resistance consistency of hoses on the production line to prevent defective products from entering the market.
Industry standard certification:
Meet regulatory requirements for hose weather resistance in fields such as automotive, construction, and agriculture (e.g., SAE J2020, ISO 11507).
Failure analysis:
Identify the root causes of issues like cracking and discoloration in hoses during use to optimize product design.
V. Plastic Hose Light Source Test Chamber Selection Recommendations
Light source selection:
For rapid simulation of severe aging, prioritize UV-B lamps; for closer simulation of actual outdoor environments, choose UV-A lamps.
Temperature and humidity range:
Determine the upper temperature limit based on the material's usage scenario (e.g., automotive hoses need to withstand high-temperature environments).
Sample capacity:
Choose single or multi-layer sample racks based on testing needs to ensure batch testing efficiency.
Brand and after-sales service:
Prioritize brands with ISO 9001 certification, and consider customized services (e.g., non-standard size test chambers) provided by companies like Aipu Technology.
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